LIST OF ATTEMPTED QUESTIONS AND ANSWERS Multiple Choice Single Answer Question Where does the central line is located in case of p-chart? Correct Answer at p bar Multiple Choice Single Answer Question The product layout has following disadvantage Correct Answer Layout is not flexible Multiple Choice Single Answer Question The process of changing inputs into outputs thereby adding some value to entity can be defined as Correct Answer Operation Select The Blank Question Production Planning is a centralised activity which includes functions such as ________ Correct Answer Scheduling Select The Blank Question OC curve of ideal sampling plan suggests that all lots less than 3% defectives have the probability of acceptance of ________. Correct Answer One Multiple Choice Single Answer Question The document which incorporates details of process planning for a job is called Correct Answer Route Sheet Multiple Choice Multiple Answer Question Which of the following are types of non-destructive testing? Correct Answer Visual Testing , Eddy current , Magnetic flow detectors Multiple Choice Single Answer Question What do you understand by the difference between the specification limits within which manufacturing process is expected to produce? Correct Answer Design tolerance Multiple Choice Single Answer Question Technique of Value Engineering can be effectively employed in design of a product to Correct Answer To meet the intended function at lowest cost True/False Question Inspection Order can be a verbal order Correct Answer True Multiple Choice Single Answer Question The ratio of output to input of a production system is commonly known as Correct Answer Productivity True/False Question The plotting of activities - critical, non-critical and dummy activities- is strictly according to their precedence relationship. Correct Answer True Select The Blank Question A ________ is another form of subcontracting. Correct Answer Hiring capacity Multiple Choice Single Answer Question A good plant layout helps in Correct Answer Reducing handling costs Match The Following Question Correct Answer Your Answer Combined Layout Mixed Layout Mixed Layout Fixed Position Layout Project Layout Project Layout Product Layout Line Layout Line Layout Process Layout Functional Layout Functional Layout Select The Blank Question A set of activities to keep an equipment in the specified condition is called as ________. Correct Answer Maintenance Multiple Choice Single Answer Question How to claculate the producer risk in the OC Curve? Correct Answer Probability that a good lot will be rejected by the sampling Multiple Choice Single Answer Question How non-critical activities are shown in the time chart during project scheduling? Correct Answer Thin lines Multiple Choice Single Answer Question Any premise in which persons are employed for purpose of making any product/s is called Correct Answer Factory True/False Question Fixed cost is lower in case of continuous production than intermittent production. Correct Answer False Multiple Choice Single Answer Question Inadequate production capacity ultimately leads to Correct Answer Poor Customer Service True/False Question Floor inspection promotes tendency of machines to drift out of limits and produce defectives. Correct Answer False Select The Blank Question Capacity decisions have a direct influence on performance of production system in respect of ________ Correct Answer Delivery performance Multiple Choice Single Answer Question Technique which can help an organization to reduce inventory is called Correct Answer MRP Select The Blank Question The ________ is the watch dog which ensures that every element of production and activities which could affect the quality of end product are regulated to the extent desirable. Correct Answer Quality control Match The Following Question Correct Answer Your Answer Temperature of motor Body Body Exhaust gas Smell Smell Air leakage Listen Listen Corrosion Watch Watch Multiple Choice Single Answer Question Which characteristics are verified in cent percent sampling? Correct Answer All important characteristics Multiple Choice Multiple Answer Question What are the benefits of inspection and quality control? Correct Answer Gives economy in production through reduction of defective work , Adequate maintenance of quality , Ensures parts are within specified limits of accuracy Multiple Choice Single Answer Question In mass/batch production organizations where goods are produced for stocking, Work Order is raised on the basis of Correct Answer Sales Programme True/False Question While making X bar-R-chart, values of X bar and R are recoded samplewise either on the extreme right of the individual measurements on the data sheet or in a separate sheet. Correct Answer True Multiple Choice Single Answer Question What is the meaning of surplus material in context with stores issue order? Correct Answer Materials issued are not fully consumed True/False Question Cent percent inspection is often more practical and economical than sampling inspection. Correct Answer False Multiple Choice Multiple Answer Question What are the benefits of reconditioning? Correct Answer Eliminates problems and frequent breakdowns , Increases life of an equipment , It helps to plan requirement of replacement spares Select The Blank Question Work study is also called ________ study Correct Answer Time and Motion True/False Question In case of X bar, if the process is not under control indicated by some points falling outside the control limits, such points outside the control limits are eliminated and new trial control limits for the remaining points are computed. Correct Answer True Select The Blank Question The easiest way to bring the delayed job within the promised delivery time by using extra shift or weekly holiday is ________. Correct Answer Overtime working True/False Question A sampling plan which perfectly discriminates will have vertical OC curve. Correct Answer True Multiple Choice Single Answer Question Which of the following is the most popular technique for Project Production? Correct Answer PERT & CPM Multiple Choice Multiple Answer Question Which of the following are the most suitable cases where we can use CPA as effective technique of scheduling? Correct Answer Overhauling of a CNC machine , Purchase and installation of a newly imported special purpose machine , Design, production and testing of prototype of a fighter aircraft. True/False Question Sample sizes for the construction of p-chart are typicaly larger that for Xbar-R-charts. Correct Answer True Select The Blank Question The ________ advocates maintenance procedures whereby the condition of the plant is constantly watched through systematic inspection to unearth unhealthy conditions and preventive Correct Answer Preventive Maintenance True/False Question It would not affect the project completion time if non-critical activities take little loner time than planned. Correct Answer True Multiple Choice Multiple Answer Question Which of the following are the basic requirements of quality standard? Correct Answer Deifinite , Undesrstandable , Economically viable Multiple Choice Single Answer Question What is the location of lower control limit in the X bar-R zcontrol chart? Correct Answer 3 standard deviations below central line Multiple Choice Multiple Answer Question Which of the following is not the characteristic of Project Production? Correct Answer Continuous flow of material , Highly mechanised material handling , Virtually zero manufacturing cycle time Multiple Choice Multiple Answer Question Which of the following may be the objectives of project crashing? Correct Answer To complete the project in the least possible time , To reduce project cost below it's normal cost , To achieve uniformity in requirement of resources Multiple Choice Single Answer Question What is the basic philosophy of statistical process control? Correct Answer Prevention is better than cure LIST OF ATTEMPTED QUESTIONS AND ANSWERS Multiple Choice Multiple Answer Question Which of the following concepts must be understood for the achievement of quality? Correct Answer Quality of design , Quality of conformance , Purpose of product Your Answer Quality of conformance , Quality of design Multiple Choice Single Answer Question What do you mean by the graphical representation of the project which is composed as series of connected arrows and circles to describe the interrelationship of the activities involved? Correct Answer Network Your Answer Network Multiple Choice Multiple Answer Question Which of the following cases indicates change in physical characteristic? Correct Answer Turning , Grinding , Drilling Your Answer Turning , Grinding , Drilling Multiple Choice Single Answer Question What do you mean by the verification of object against predetermined standards of quality or quantity or both? Correct Answer Inspection Your Answer Quality assurance Multiple Choice Single Answer Question Any premise in which persons are employed for purpose of making any product/s is called Correct Answer Factory Your Answer Factory Select The Blank Question The ________ advocates maintenance procedures whereby the condition of the plant is constantly watched through systematic inspection to unearth unhealthy conditions and preventive Correct Answer Preventive Maintenance Your Answer Preventive Maintenance Select The Blank Question The ________ is the defect level for which lots are regarded as bad lots. Correct Answer Lot Tolerance Percentage Defective Your Answer Lot Tolerance Percentage Defective Multiple Choice Single Answer Question How non-critical activities are shown in the time chart during project scheduling? Correct Answer Thin lines Your Answer Thin lines Select The Blank Question An ________ history card is the record of all repairs, replacements and engineering changes carried out in the equipment during it's period of service. Correct Answer Equipment history card Your Answer Equipment history card Multiple Choice Single Answer Question Who prepares the daily production report? Correct Answer Shop Supervisor Your Answer Shop Supervisor Select The Blank Question Work study is also called ________ study Correct Answer Time and Motion Your Answer Motion True/False Question Every network does not necessarily have a critical path. Correct Answer False Your Answer False Select The Blank Question Production Planning is a centralised activity which includes functions such as ________ Correct Answer Scheduling Your Answer Scheduling Multiple Choice Single Answer Question Which method of critical path determination begins with the end event and moves backward to the start event of the project network? Correct Answer Backward pass computation Your Answer Backward pass computation True/False Question Scrap allowance is added to net requirement of material while ordering for material Correct Answer True Your Answer True True/False Question Dust gets mixed with lubricants, forms an abrasive substance and causes pre-mature failure of machinery. Correct Answer True Your Answer True Multiple Choice Single Answer Question A good plant layout helps in Correct Answer Reducing handling costs Your Answer Reducing handling costs True/False Question It would not affect the project completion time if non-critical activities take little loner time than planned. Correct Answer True Your Answer True Select The Blank Question The ________ is the process of withdrawing the equipment from the production line, dismantling it unitwise, visualising defects, effecting adjustments, replacing worn-out parts and finally building it up to get desired accuracies. Correct Answer Reconditioning Your Answer True/False Question Reconditioning Flow process charts do record movements as well as visual pictures. Correct Answer False Your Answer False True/False Question Process Planning is concerned with decisions regarding requirement of machines and manpower for meeting customer demand Correct Answer False Your Answer False Multiple Choice Single Answer Question What is the meaning of " Product features" according to J.M.Juran? Correct Answer Quality of design Your Answer Quality of design Multiple Choice Single Answer Question Technique which can help an organization to reduce inventory is called Correct Answer MRP Your Answer MRP Multiple Choice Multiple Answer Question Which of the following are examples of consumption of physical effort during recording for method study? Correct Answer Bending , Positioning , Unloading Your Answer Bending , Positioning , Drilling True/False Question Objective of Work Study is to improve Productivity Correct Answer True Your Answer True Multiple Choice Multiple Answer Question Which three of the following options can be used to reduce the duration of activity during project crashing? Correct Answer Allocating more manpower and machines than originally planned for. , Working additional shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries. Your Answer Allocating more manpower and machines than originally planned for. , Working additional shifts or overtime. , Awarding work to vendors who charge extra but expedite deliveries. Multiple Choice Single Answer Question Which is the next stage to the inspection based quality control in the historical development of quality management. Correct Answer Quality assurance Your Answer Quality assurance Match The Following Question Correct Answer Your Answer Bottom compartment of control board Bunch of work orders arranged in a sequence in which they are to be processed. Bunch of work orders arranged in a sequence in which they are to be processed. Control board Pictorial view of machine loading activity Pictorial view of machine loading activity Top compartment of control board Work order of item Work order of item currently being worked on currently being worked on the machine the machine Middle compartment of control board Work order of item to be processed next on the machine Work order of item to be processed next on the machine Select The Blank Question The ________ is the maintenance work initiated on a result of knowledge of the condition of an item from routine or continuous checking. Correct Answer Condition monitoring Your Answer Condition monitoring Select The Blank Question The easiest way to bring the delayed job within the promised delivery time by using extra shift or weekly holiday is ________. Correct Answer Overtime working Your Answer Overtime working Multiple Choice Multiple Answer Question Following are some of the Principles of Management advocated by F W Taylor Correct Answer Selection of best worker for each particular task , Division of work between worker and management , Training and development of the workmen Your Answer Selection of best worker for each particular task , Division of work between worker and management , Training and development of the workmen Multiple Choice Multiple Answer Question How the concept of float is helpful to planners? Correct Answer To decide priorities in allocation of resources , To minimize the requirement of resources , To prevent peaks and valleys in requirement of resources Your Answer To decide priorities in allocation of resources , To minimize the requirement of resources Multiple Choice Single Answer Question The process of changing inputs into outputs thereby adding some value to entity can be defined as Correct Answer Operation Your Answer Operation Multiple Choice Single Answer Question Which kind of defect can be called as minor defect? Correct Answer Which does not reduce the usability of the product for its intended use Your Answer Which does not reduce the usability of the product for its intended use Select The Blank Question The ________ is specified to indicate the maximum permissible variability in the dimensions product or parts. Correct Answer Tolerance Your Answer Tolerance True/False Question Sampling inspection is best suited when cost of inspection is much higher than the loss arising from the acceptance of a defective part. Correct Answer True Your Answer False Multiple Choice Single Answer Question Which element of a network represents a task which has got a definite beginning and definite end? Correct Answer Activity Your Answer Activity Multiple Choice Multiple Answer Question Following are the commonly used factors considered for evaluation of layout in factor analysis method Correct Answer Flow of material , Equipment utilization , Working condition Your Answer Flow of material , Equipment utilization , Working condition Select The Blank Question A good maintenance system is not a luxary but a ________. Correct Answer Necessity Your Answer Necessity Select The Blank Question The ________ are the definitions of the measurable as well as nonmeasurable characteristics of the product. Correct Answer Specifications Your Answer Standards Multiple Choice Multiple Answer Question Which features should be covered by the specifications of materials while defining the qualitative requirement? Correct Answer Material composition , Dimensions , Any heat treatment if required Your Answer Material composition , Dimensions , Any heat treatment if required Multiple Choice Single Answer Question The ratio of output to input of a production system is commonly known as Correct Answer Productivity Your Answer Productivity True/False Question F W Taylor devised a system for classifying motions into basic divisions called Therbligs Correct Answer False Your Answer False Multiple Choice Single Answer Question Which portion of the perforated route sheet should be signed by the operator or supervisor? Correct Answer Lower portion Your Answer Lower portion True/False Question In case of X bar, if the process is not under control indicated by some points falling outside the control limits, such points outside the control limits are eliminated and new trial control limits for the remaining points are computed. Correct Answer True Your Answer True Match The Following Question Correct Answer Your Answer Scale model Layout analysis Modelling approach to layouts Factor Analysis Method to evaluate layouts Technique for evolving and analysis of layouts Minimization of production Objective of good layout delays Objective of good layout Maximum visibility Principles of good layout Principles of good layout True/False Question Maintenance function must be decentralised apart from a size of a manufacturing organisation for it's better functioning. Correct Answer False Your Answer True LIST OF ATTEMPTED QUESTIONS AND ANSWERS True/False Question Process Sheets for parts in batch production are not maintained as standard process sheet Correct Answer False Your Answer True/False Question False Theoretical capacity equals number of normal working hours of that machine. Correct Answer True Your Answer True Multiple Choice Multiple Answer Question Which are the basic requirements of the " Quality of Design "? Correct Answer Identification of right product , Selection of appropriate features , Ensure that product renders satisfactory service to customer Your Answer Identification of right product , Selection of appropriate features , Ensure that product renders satisfactory service to customer Match The Following Question Correct Answer Your Answer Change in chemical characteristic Chemical reaction Chemical reaction Consumption of effort Posting a ledger Welding Information given Giving directions or instructions Posting a ledger Subtraction Removal of worn-out part Removal of worn-out part from a machine from a machine Multiple Choice Multiple Answer Question Which of the following aspects are essential to ensure quality of purchased items? Correct Answer Defining right quality for the job , Vendor performance evaluation , Making sure that suppliers understand the requirements Your Answer Defining right quality for the job , Vendor performance evaluation , Making sure that suppliers understand the requirements Select The Blank Question The ________ is necessary when the job requires detailed of one or more of the job characteristics with the help of special equipment which is not available at the producing company. Correct Answer Inspection order Your Answer Move order Select The Blank Question The term ________ emplies the foregone profit due to inability of company to produce. Correct Answer Opportunity cost Your Answer Idle wages Multiple Choice Multiple Answer Question Which of the following factors play important role while selecting or rejecting a particular site from legislation and taxation point of view? Correct Answer Labour laws , Building codes , Policies regarding issue of licences Your Answer Labour laws , Policies regarding issue of licences True/False Question Skill of labour force in a product type layout is usually higher than in the process type of layout Correct Answer False Your Answer False Multiple Choice Single Answer Question What is the base for considering activity time as single time estimate or three time estimate? Correct Answer Level of uncertainty Your Answer Level of uncertainty Multiple Choice Single Answer Question Product layout is employed for manufacturing following products Correct Answer refrigirators Your Answer automobile components True/False Question Diversified labour is adequately available in rural area as compared to urban area. Correct Answer False Your Answer False Match The Following Question Correct Answer Your Answer Fixation of inventory level Reorder level Single source of supply Symptom of ill planned purchasing Over ordering Over ordering Factor influencing material Lead time planning Reorder level Net requirement of material under MRP Stock on hand True/False Stock on hand Question In case of backward pass computation, the latest event time of the end event equals to the earliest event time minus duration of that activity. Correct Answer False Your Answer True Select The Blank Question The ________ is the probability that a good lot will be rejected by the sampling plan. Correct Answer Producer's risk Your Answer Producer's risk Multiple Choice Single Answer Question Which of the following technique makes three time estimates for each activity? Correct Answer Project Evaluation & Review Technique Your Answer Project Evaluation & Review Technique True/False Question Suburban location provides the compromise netween rural and urban locations. Correct Answer True Your Answer True Multiple Choice Single Answer Question Which time is determined by the backward pass computation method of determination of critical path ? Correct Answer Latest allowable time for each event Your Answer Latest allowable time for each event Multiple Choice Single Answer Question What do you understand by the measurement of work to establish allowed time for a job for the defined method? Correct Answer Work measurement Your Answer True/False Question Motion economy Even in a small set up wherein maintenance of a machine is looked after by a mechanic cum worker, he should report directly to the person responsible for the manufacturing operations. Correct Answer True Your Answer True Multiple Choice Single Answer Question Out of two basic criteria for the selection of a manufacturing method, one is, it must be able to meet the specifications of final product and the other is, it must be Correct Answer Cost effective method Your Answer Cost effective method True/False Question Kanban system is essentially a computer based system for production scheduling and control Correct Answer False Your Answer True Multiple Choice Multiple Answer Question Which of the following symbols are used in flow process chart but not used in operation process chart? Correct Answer Storage , Delay , Transport Your Answer Storage , Delay Multiple Choice Single Answer Question In case of Batch Production which kind of labour is expected? Correct Answer Skilled in one specific Manufacturing Process Your Answer Skilled in one specific Manufacturing Process Multiple Choice Multiple Answer Question Which of the following are the major steps of making of the X bar-R control chart? Correct Answer Collection of data , Claculation of mean,range,grand average and mean range , Set up control chart for average and calculate control limits of range chart Your Answer Claculation of mean,range,grand average and mean range , Set up control chart for average and calculate control limits of range chart , Calculate the coefficient of deviation True/False Question For p-chart, p bar is the ratio of total number of units inspected to the total number of units defectives. Correct Answer False Your Answer True Multiple Choice Single Answer Question Which of the following is the most popular technique for Project Production? Correct Answer PERT & CPM Your Answer Break Even Analysis Multiple Choice Single Answer Question Which kind of preventive inspection detects some maintenance related characteristics by making use of human senses, when equipment is in operation? Correct Answer Extrernal inspection Your Answer Internal inspection Multiple Choice Single Answer Question Process Engineer does not get sufficient time for designing tooling for most economic production run when Correct Answer Delivery time is less Your Answer Delivery time is less Multiple Choice Single Answer Question How dummy activities are shown in the time chart during project scheduling? Correct Answer Vertical lines Your Answer Dotted lines True/False Question The control chart for number of defectives is more convenient to make than control chart for fraction defectives sincethe fugure of number of defectives units can be directly taken from the inspection report. Correct Answer True Your Answer True Multiple Choice Multiple Answer Question Which are the advantages of suburban location? Correct Answer Avaialability of adequate land at lower cost , Both skilled and unskilled labour can be available , Plant expansion is easier due to less or no restriction for building and construction Your Answer Avaialability of adequate land at lower cost , Both skilled and unskilled labour can be available , Availability of excellent transportation and communication facilities Multiple Choice Multiple Answer Question Which utilities are considered as infrastructural requirements? Correct Answer Disposal of waste , Power , Water Your Answer Power , Labour , Water Multiple Choice Single Answer Question What do you understand by the timeframe for the maintenance needs of the equipment? Correct Answer Maintenance inspection schedule Your Answer Maintenance inspection schedule Multiple Choice Multiple Answer Question Which of the following are assignable cause? Correct Answer Large varaitions in hardness of material , Tool wear , Errors in setting Your Answer Large varaitions in hardness of material , Tool wear , Errors in setting Multiple Choice Single Answer Question Which of the following policies is advisable in case of low product variety and large volumes? Correct Answer Low Skilled Labour & Special Purpose Machines Your Answer Low Skilled Labour & Special Purpose Machines Multiple Choice Single Answer Question Which phase of method study is concerned with analyzing the facts critically, generating alternatives which form the basis for selection and development of improved methods? Correct Answer Critical examination Your Answer Critical examination Select The Blank Question A ________ is another form of subcontracting. Correct Answer Hiring capacity Your Answer Collaboration Select The Blank Question The ________ must ensure that the product satisfy the functional requirements of it's usage. Correct Answer Quality of design Your Answer Quality of conformance Multiple Choice Multiple Answer Question Gross requirement of finished product is determined on the basis of following Correct Answer Forecasted sales , Pending sales order , Management decision to stock Your Answer Pending sales order , Management decision to stock , Gross Market requirement Select The Blank Question The ________ includes preventive maintenance activities whose needs are identified through inspection which requires stoppage of machines. Correct Answer Shutdown Maintenance Your Answer Working Maintenance Select The Blank Question A set of activities to keep an equipment in the specified condition is called as ________. Correct Answer Maintenance Your Answer Maintenance Multiple Choice Single Answer Question Which kind of labour force is required in case of Jobbing Production? Correct Answer Highly Skilled Your Answer Highly Skilled Select The Blank Question One detachable ticket is prepared for each ________. Correct Answer Operation Your Answer Operation Select The Blank Question The ________ is the watch dog which ensures that every element of production and activities which could affect the quality of end product are regulated to the extent desirable. Correct Answer Quality control Your Answer Quality control Select The Blank Question The ________ is the maximum percentage defective that for the purpose of sampling inspection can be considered satisfactory as a process average. Correct Answer Acceptable quality level Your Answer Lot Tolerance Percentage Defective Multiple Choice Multiple Answer Question Which of the following products should be produced by using mass production? Correct Answer Refrigerator , Tyre for automobile , Television Set Your Answer Refrigerator , Tyre for automobile , Television Set