Lecture 3 – Classic LP Examples Topics • Employee scheduling problem • Energy distribution problem • Feed mix problem • Cutting stock problem • Regression analysis • Model Transformations Employee Scheduling Macrosoft has a 24-hour-a-day, 7-days-a-week toll free hotline that is being set up to answer questions regarding a new product. The following table summarizes the number of full-time equivalent employees (FTEs) that must be on duty in each time block. Interval 1 2 3 4 5 6 Time 0-4 4-8 8-12 12-16 16-20 20-0 FTEs 15 10 40 70 40 35 Constraints for Employee Scheduling • Macrosoft may hire both full-time and part-time employees. The former work 8-hour shifts and the latter work 4-hour shifts; their respective hourly wages are $15.20 and $12.95. Employees may start work only at the beginning of 1 of the 6 intervals. • Part-time employees can only answer 5 calls in the time a full-time employee can answer 6 calls. (i.e., a part-time employee is only 5/6 of a full-time employee.) • At least two-thirds of the employees working at any one time must be full-time employees. Formulate an LP to determine how to staff the hotline at minimum cost. Decision Variables xt = # of full-time employees that begin the day at the start of interval t and work for 8 hours yt = # of part-time employees that are assigned interval t (4 12.95) (8 15.20) min s.t. 121.6(x1 + ••• + x6) + 51.8(y1 + x1 + x6 + x1 + x2 + x2 + x3 + x3 + x4 + x4 + x5 + x5 + x6 + 5 6 5 6 5 6 5 6 5 6 5 6 ••• + y6) y1 15 y2 10 y3 40 y4 70 y5 40 y6 35 All shifts must be covered PT employee is 5/6 FT employee More constraints: x1 + x6 2 (x6 + x1 + y1) x1 + x2 .. . x5 + x6 3 2 (x + x + y ) 1 2 2 3 2 (x + x6 + y6) 3 5 xt yt t =1,2,…,6 At least 2/3 workers must be full time Nonnegativity Feed Mix Problem • An agricultural mill produces a different feed for cattle, sheep, and chickens by mixing the following raw ingredients: corn, limestone, soybeans, and fish meal. • These ingredients contain the following nutrients: vitamins, protein, calcium, and crude fat in the following quantities: Nutrient, k Ingredient, i Corn Limestone Soybeans Fish Meal Vitamins Protein 8 6 10 4 10 5 12 18 Calcium Crude Fat 6 10 6 6 8 6 6 9 Let aik = quantity of nutrient k per kg of ingredient i Constraints • The mill has (firm) contracts for the following demands. Demand (kg) dj Cattle 10,000 Sheep 6,000 Chicken 8,000 • There are limited availabilities of the raw ingredients. Supply (kg) Corn si 6,000 Limestone 10,000 Soybeans 4,000 Fish Meal 5,000 • The different feeds have “quality” bounds per kilogram. Cattle Sheep Chicken Vitamins Protein Calcium Crude fat min max min max min max min max 6 -6 -7 -4 8 6 -6 -6 -4 8 6 -4 6 6 -4 8 The above values represent bounds: ljk and ujk Costs and Notation • Cost per kg of the raw ingredients is as follows: Corn Limestone Soybeans cost/kg, ci 20¢ 24¢ 12¢ Fish meal 12¢ Formulate problem as a linear program whose solution yields desired feed production levels at minimum cost. Indices/sets i I ingredients { corn, limestone, soybeans, fish meal } j J products { cattle, sheep, chicken feeds } k K nutrients { vitamins, protein, calcium, crude fat } Data dj si ljk ujk ci aik demand for product j (kg) supply of ingredient i (kg) lower bound on number of nutrients of type k per kg of product j upper bound on number of nutrients of type k per kg of product j cost per kg of ingredient i number of nutrients k per kg of ingredient i Decision Variables xij amount (kg) of ingredient i used in producing product j LP Formulation of Feed Mix Problem min s.t. iI jJ cixij xij = dj "jJ xij si "iI aikxij ljk dj " j J, kK aikxij ujkdj " j J, kK iI jJ iI iI xij " i I, j J Generalization of feed Mix Problem Gives Blending Problems Blended commodities feed Raw Materials Qualities corn, limestone, soybeans, fish meal protein, vitamins, calcium, crude fat butane, catalytic reformate, heavy naphtha octane, volatility, vapor pressure gasoline pig iron, ferro-silicon, carbide, various alloys carbon, manganese, chrome content metals 2 raw ingredients 1 quality 1 commodity Trim-Loss or Cutting Stock problem • Three special orders for rolls of paper have been placed at a paper mill. The orders are to be cut from standard rolls of 10 and 20 widths. Order 1 2 3 Width 5 7 9 Length 10,000 30,000 20,000 • Assumption: Lengthwise strips can be taped together • Goal: Throw away as little as possible Problem: What is trim-loss? 20 10 5' 9' 5 5000' 7 Decision variables: xj = length of roll cut using pattern, j = 1, 2, … ? Patterns Possible 10 roll 5 7 9 Trim loss 20 roll x1 x2 x3 x4 x5 x6 x7 x8 x9 2 0 0 0 1 0 0 0 1 4 0 0 2 1 0 2 0 1 1 2 0 0 1 1 0 0 2 0 3 1 0 3 1 1 4 2 min z = 10(x 1+x 2+x 3) + 20(x 4 +x 5+x 6+x 7+x 8+x9 ) s.t. 2x 1 + 4x 4 + 2x 5 + 2x 6 + x 7 10,000 x 2 + x 5 + 2x 7 + x 8 30,000 x3 + x6 + x8 + 2x 9 20,000 xj 0, j = 1, 2,…,9 Alternative Formulation Minimize Trim Loss + Overproduction min z = 3x2 + x3 + 3x5 + x6 + x7 + 4x8 + 2x9 + 5y1 + 7y2 + 9y3 s.t. 2x1 + 4 x4 + 2x5 + 2x6 + x7 – y1 = 10,000 x2 + x5 + 2x7 + x8 = 30,000 x3 + x6 + x8 + 2x9 – y2 – y3 = 20,000 xj 0, j = 1,…,9; yi 0, i = 1, 2, 3 where yi is overproduction of width i Minimizing Piecewise Linear Convex Functions • Definition of convexity • Examples of objective functions 1. f (x) = maxk=1,…,p (ckx + dk) 2. f (x) = j=1,n cj|xj|, cj > 0 for all j 3. f (x) = separable, piecewise linear, convex Definition of a Convex/Concave Function • A function f : n is called convex if for every x and y n, and every [0,1], we have f (x + (1 – )y) ≤ f (x) + (1 – )f (y) • A function f : n is called concave if for every x and y n, and every [0,1], we have f (x + (1 – )y) ≥ f (x) + (1 – )f (y) • If f (x) is convex, then –f (x) is concave Minimizing the Maximum of Several Affine Functions Problem: min maxk=1,…,p (ckx + dk) s.t. Ax ≥ b f(x) = max Transformed problem: min z s.t. z ≥ ckx + dk, k = 1,…,p Ax ≥ b x Problems Involving Absolute Values: Minimizing the L1-Norm Problem: min j=1,n cj|xj|, cj > 0 for all j s.t. Ax ≥ b Transformation 1: Transformation 2: min j=1,n cjzj s.t. Ax ≥ b zj ≥ xj, j = 1,…,n min j=1,n cj(xj+ + xj-) zj ≥ –xj, j = 1,…,n Ax + – Ax - ≥ b x + ≥ 0, x - ≥ 0 where xj = xj+ – xj- for all j s.t. Data Fitting Example • Problem: We are given p data points of the form (ak, bk), k = 1,…,p, where ak n and bk , and wish to build a model that predicts the value of the variable b from knowledge of the vector a. • Assume a linear model: b = ax + x0, where (x, x0) is a parameter vector to be determined. • Error: Given a particular values of (x, x0), the residual (predictive error) at the k th data point is defined by |akx + x0 – bk|. • Objective: Find values of (x, x0) that best explain the available data; i.e., minimize the error. Data Fitting Example (cont’d) • Model 1: Minimize the largest residual min maxk |akx + x0 – bk| Transformed model 1: min z s.t. z ≥ akx + x0 – bk , k = 1,…,p z ≥ – akx – x0 + bk , k = 1,…,p • Model 2: Minimize the sum of residuals min k=1,p |akx + x0 – bk| Transformed model 2: min s.t. k=1,p zk zk ≥ akx + x0 – bk , k = 1,…,p zk ≥ – akx – x0 + bk , k = 1,…,p Constrained Regression Data (a,b) = { (1,2) , (3,4) , (4,7) } b 7 6 5 4 3 2 1 1 2 3 4 5 a We want to “fit” a linear function b = ax + x0 to these data points; i.e., we have to choose optimal values for x and x0. Objective: Find parameters x and x0 that minimize the maximum absolute deviation between the data ak and the fitted line bk = akx + x0. bk and observed value bk Predicted value In addition, we’re going to impose a priori knowledge that the slope of the line must be positive. (We don’t know about the intercept.) Decision variables x = slope of line x0 = b-intercept known to be positive positive or negative Objective function: min max { |bk - bk| : k = 1, 2, 3 } where bk = akx + x0 Let z = max { |bk - bk| : k = 1, 2, 3 } Optimization model: min z s.t. z |bk - bk|, k = 1, 2, 3 Nonlinear constraints: z b1 - b1 = 1x + x0 – 2 z b2- b2 = 3x + x0 – 4 z b3- b3 = 4x + x0 – 7 Convert absolute value terms to linear terms: Note: 2 |x| iff 2 x and 2 -x Thus z |bk - bk| is equivalent to z akx + x0 - bk and z - akx – x0 + bk Letting x0 = x0+ - x0-, x0+ 0, x0- 0, we finally get … min z s.t. x + x0+ - x0- - z - x - x0 + x0 - - z 3x + x0+ - x0- - z - 3x - x0+ x0- - z 4x + x0+ - x0- - z - - - 4x - x0+ x0- - z - x, x0+, x0-, z 0 Separable Piecewise Linear Functions fj(xj) 0 aj1 aj2 aj,r-1 • Model: min f (x) = f1(x1) + f2(x2) + xj ajr ... + fp(xp) • For each xj we are given r break points: 0 < aj1 < aj2 < ... < ajr < ∞ • Let cjt be the slope in the interval aj,t-1 ≤ xj ≤ ajt for t =1,…,r+1, where aj0= 0 and aj,r+1 = ∞ • Let yjt be the portion of xj lying in the tth interval, t = 1,…,r+1 Transformation for • Let xj = yj1 + yj2 + ... fj(xj) + yj,r+1 • Model: min cj1yj1 + cj2yj2 + ... + cj,r+1 yj,r+1 + f1(x1) + . . . s.t. 0 ≤ yj1 ≤ aj1 0 ≤ yj2 ≤ aj2 – aj1 ... 0 ≤ yjr ≤ ajr – aj,r-1 0 ≤ yj,r+1 and for every t, if yjt > 0, then each yjk is equal to its upper bound ajk – aj,k-1, for all k < t. Energy Generation Problem (with piecewise linear objective) Austin Municipal Power and Light (AMPL) would like to determine optimal operating levels for their electric generators and associated distribution patterns that will satisfy customer demand. Consider the following prototype system Demand requirements 4 MW 1 1 Plants 2 Demand sectors 7 MW 2 3 6 MW The two plants (generators) have the following (nonlinear) efficiencies: Plant 1 Unit cost ($/MW) [ 0, 6 MW] $10 [ 6MW, 10MW] $25 Plant 2 Unit cost ($/MW) [ 0, 5 MW] $8 [5MW, 11MW] $28 For plant 1, e.g., if you generate at a rate of 8MW (per sec), then the cost ($) is = ($10/MW)(6MW) + ($25/MW)(2MW) = $110. Problem Statement and Notation Formulate an LP that, when solved, will yield optimal power generation and distribution levels. Decision Variables x11 x12 x21 x22 = power generated at plant 1 at operating level 1 1 2 2 1 2 2 w11 = power sent from plant 1 to demand sector 1 w12 2 1 w13 3 1 w21 1 2 w22 2 2 w23 3 2 Formulation min s.t. 10x11 + 25x12 + 8x21 + 28x22 w 11 + w 12 w 21 + w 22 w 11 + w 21 w 12 + w 22 w 13 + w 23 0 x11 6, 0 + + w 13 = x11 + x12 w 23 = x21 + x22 = 4 = 7 = 6 x12 4 Flow balance Demand 0 x21 5, 0 x22 6 w11, w12, w13, w21, w22, w32 0 Note that we can model the nonlinear operating costs as an LP only because the efficiencies have the right kind of structure. In particular, the plant is less efficient (more costly) at higher operating levels. Thus the LP solution will automatically select level 1 first. General Formulation of Power Distribution Problem The above formulation can be generalized for any number of plants, demand sectors, and generation levels. Indices/Sets plants i I j J demand sectors k K generation levels Data Cik = unit generation cost ($/MW) for plant i at level k uik = upper bound (MW) for plant i at level k dj = demand (MW) in sector j Decision Variables xik = power (MW) generated at plant i at level k wij = power (MW) sent from plant i to sector j General Network Formulation min s.t. cikxik iI kK wij = xik jJ kK wij = dj " i I " j J iI xik uik " i I, k K wij " i I, j J Model Transformations • Direction of optimization: Minimize {c1x1 + c2x2 + … + cnxn} Maximize {–c1x1 – c2x2 – … – cnxn} • Constant term in objective function ignore • Nonzero lower bounds on variables: xj > lj replace with xj = yj + lj where yj 0 • Nonpositive variable: xj ≤ 0 replace with xj = –yj where yj 0 • Unrestricted variables: xj = y1j – y2j where y1j 0, y2j 0 What You Should Know About LP Problems • How to formulate various types of problems. • Difference between continuous and integer variables. • How to find solutions. • How to transform variables and functions into the standard form.