Silva Kevin Silva MANE 7100 – HOMEWORK ASSIGNMENT 1 Problem 1 Question: Write a brief essay highlighting key characteristics of the mechanical behavior of metals, ceramics, polymer and reinforced composite materials. Discuss the similarities and differences. Solution: Ductility is a key characteristic property that affects the mechanical behavior of metals. Ductility is a solid materials ability to deform under stress. This characteristic is important in describing how metals react when they are under a load. Metals can typically deform a significant amount before failure or rupture. There are two types of deformations. The first is an elastic deformation (material obtains original shape/dimensions after a load is removed) which can be described by Hooke’s Law where stress is linearly proportional to strain. The second type is plastic deformation where the material is loaded to certain point where when unloaded it will not return to its original shape/dimensions. Ceramic materials typically have either ionic (bonding with electrostatic attraction) or covalent bond (bonding with sharing pairs of electrons). A material with these type of bonds fracture before any plastic deformation occurs. This key characteristic property of ceramics is called brittleness. In addition, ceramic materials tend to be porous, the pores act as stress concentrators which further reduces tensile strength. Polymers are a large molecule composed of repeating structural units. In general, the tensile strength of a polymer increases with polymer chain length and cross linking of polymer chains. When polymers are subjected to tensile stresses in the elastic region, the chain molecules are elongated in the direction of the applied stress. When a polymer is subjected to a plastic deformation, the chains of molecules slip past each other and align in the loading direction. In general, polymers are stronger in compression than in other loading conditions. Reinforced composites are engineered or naturally occurring materials made from two or more materials with reinforcing fibers. Physical properties of reinforced composite materials are dependent on the direction of the applied force. This is due to how the material was manufactured in which the fiber reinforcement is aligned. A similarity between metals, ceramics, polymers and reinforced composites is the temperature affects the mechanical properties of the material. Metals and reinforced composites are more effective under tensile loading than in compression. However, physical properties of metals are independent of the direction of the force whereas reinforced composites mechanical properties are dependent due to the direction of the reinforcing material. Ceramic and polymer materials are more effective under compression than in tension. Polymers have favorable strength to weight ratios and manufacturing benefits compared to metals Page 1 of 15 Silva make plastics preferable in many applications. All the materials discussed behave different ways when they are subjected to a tensile or compressive load. Problem 2 Question: Nickel has the face centered cubic (FCC) crystal structure. Find the density and atomic mass of nickel and determine the radius of atoms in a single crystal and also the lattice parameter of the FCC cell. How many atoms are there in a single crystal shaped as a cube with side = 1 mm? Solution: The density and standard atomic weight of nickel are 7.81 g/cm3 and 58.6934 amu, respectively (Source: http://en.wikipedia.org/wiki/Nickel). πππ = 8.908 π ππ3 ππ‘ππππππ π΄π‘ππππ ππππβπ‘ = 58.6934 πππ’ = 58.6934 π πππ To determine the mass of one Ni atom πππ π ππ ππ π΄π‘ππ = ππ‘ππππππ π΄π‘ππππ ππππβπ‘ π΄π£ππππππ′π ππ’ππππ Where: π΄π£ππππππ ′ π ππ’ππππ = 6.023 π₯ 1023 ππ‘πππ πππ π π πππ πππ π ππ ππ π΄π‘ππ = = 9.745 π₯10−23 ππ‘πππ ππ‘ππ 6.023 π₯ 1023 πππ 58.6934 As stated in the problem statement, Ni has a FCC crystal structure. Figure 1 shows the FCC crystal structure. Page 2 of 15 Silva Figure 1 – Face Centered Cubic Structure (Source: http://www.chemprofessor.com/solids_files/image019.jpg) Each face of the unit cell has 1/2 an atom and each corner of the unit cell has a 1/8 of an atom, therefore: (6 ππππ 1 ππ‘ππ ππ‘ππ )∗( ) = (3 ) π’πππ‘ ππππ 2 ππππ π’πππ‘ ππππ And (8 ππππππ 1 ππ‘ππ ππ‘ππ )∗( ) = (1 ) π’πππ‘ ππππ 8 ππππππ π’πππ‘ ππππ (3 ππ‘ππ ππ‘ππ ππ‘ππ ) + (1 ) = (4 ) ππ π πΉπΆπΆ π π‘ππ’ππ‘π’ππ π’πππ‘ ππππ π’πππ‘ ππππ π’πππ‘ ππππ The total mass of a crystal structure is determined by multiplying the mass of a Ni atom by number of atoms are in a unit cell. (9.745 π₯10−23 π ππ‘ππ π ) ∗ (4 ) = 3.898 π₯10−22 ππ ππ‘ππ π’πππ‘ ππππ π’πππ‘ ππππ The total volume of a unit cell is determined by dividing the mass of the cell by the density of Ni. πππππ π −22 3 πππππ 3.898 π₯10 π’πππ‘ ππππ = 4.376π₯10−23 ππ = = π πππ π’πππ‘ ππππ 8.908 ππ3 Page 3 of 15 Silva To determine the length of each leg of the cube (a, as shown in Figure 1) we solve the equation. π3 = 4.376π₯10−23 3 π = √4.376π₯10−23 = 3.524 π₯ 10−8 ππ From Figure 1, 4π = √π2 + π2 or π= √π2 + π2 √(3.524 π₯ 10−8 ππ)2 + (3.524 π₯ 10−8 ππ)2 = = 1.246π₯10−8 ππ 4 4 Radius of a nickel atom = 1.246π₯10−8 ππ a is the lattice parameter π = 3.524 π₯ 10−8 ππ To determine how many atoms there are in a single crystal shaped as a cube with side = 1 mm The volume of a cube 1mm = .1 cm πππ’ππ = (. 1ππ)3 = .001 ππ3 4 ππ‘πππ π ππ‘πππ = −23 3 4.376π₯10 ππ . 001 ππ3 (π ππ‘πππ ) ∗ (4.376π₯10−23 ππ3 ) = (4 ππ‘πππ ) ∗ (.001 ππ3 ) π ππ‘πππ = (4 ππ‘πππ ) ∗ (.001 ππ3 ) = 8.014π₯1019 ππ‘πππ (4.376π₯10−23 ππ3 ) 9.141x1019 atoms in a 1mm cube Page 4 of 15 Silva Problem 3 Question: The fraction of vacant lattice sites ππ£ , in an otherwise perfect crystal of Pt is given as a function of the absolute temperature T (in Kelvin) by the expression ππ£ = ππ₯π (− 2.56 π₯ 10−19 ) ππ π½ Where the Boltzmann constant π = 1.38π₯10−23 πππππΎ. Calculate and plot the value of ππ£ for the temperature range 300 ≤ π ≤ 2042. Solution: Fraction of Latice Vacant Sites (Nv) Nv in a Pt 0.00012 0.0001 0.00008 0.00006 Nv 0.00004 0.00002 0 250 450 650 850 1050 1250 1450 1650 1850 2050 Temperature (Kelvin) Figure 2 – Fraction of Vacant Lattice Sites Temperature 300 350 400 450 500 Nv 1.39661E-27 9.58282E-24 7.22448E-21 1.24944E-18 7.70984E-17 Page 5 of 15 Silva 550 600 650 700 750 800 850 900 950 1000 1050 1100 1150 1200 1250 1300 1350 1400 1450 1500 1550 1600 1650 1700 1750 1800 1850 1900 1950 2000 2042 2.24833E-15 3.73713E-14 4.03106E-13 3.09561E-12 1.81147E-11 8.49969E-11 3.325E-10 1.11779E-09 3.30748E-09 8.78057E-09 2.12405E-08 4.74165E-08 9.87114E-08 1.93316E-07 3.58772E-07 6.34906E-07 1.07706E-06 1.75944E-06 2.77849E-06 4.25613E-06 6.34268E-06 9.21938E-06 1.31005E-05 1.82346E-05 2.49057E-05 3.34333E-05 4.4172E-05 5.75107E-05 7.38709E-05 9.37047E-05 0.0001134 Problem 4 Question: The density of dislocations in heavily worked nickel is of the order of 106 dislocation lines per square meter. Assume that the dislocations are randomly arranged and estimate the average space between neighboring dislocation lines. Page 6 of 15 Silva Solution: 1 π·ππ π‘ππππ π΅ππ‘π€πππ π·ππ πππππ‘ππππ = √ π Where π is the density of the dislocation lines per square meter. π = 106 πππ πππππ‘πππ πππππ πππ π ππ’πππ πππ‘ππ 1 π·ππ π‘ππππ π΅ππ‘π€πππ π·ππ πππππ‘ππππ = √ 6 = 1π₯10−3 π 10 πππ πππππ‘ππππ π2 1π₯10−3 π is the average space between dislocation lines Problem 5 Question: Review your basic knowledge of strength of materials and then consider a simply supported beam of length L, elastic modulus E and moment of inertia I: a. Obtain an expression for the maximum deflection of the beam due to the application of a point load P downwards, applied in the middle of the upper surface of the beam. b. Obtain an expression for the maximum deflection of the beam due to the application of a distributed load per unit length Q, downwards, applied on the upper surface of the beam. c. Consider a beam of square cross section a = b = 0.1 m, moreover let L = 1 m and E = 1011 Pa. Calculate the values of the maximum beam deflection for cases (a) and (b) above if P = 105 N and Q = 105 N=m, respectively. Solution: Case a. - Obtain an expression for the maximum deflection of the beam due to the application of a point load P downwards, applied in the middle of the upper surface of the beam. Figure 3 shows a supported beam on either end with a point load in the center. Page 7 of 15 Silva Figure 3 – Beam with a Point Load in the Center (Assume W=P) The governing differential equation for the elastic curve is π2 π¦ π(π₯) = ππ₯ 2 πΈπΌ ππ(1) Where M is the moment, E is the modulus of elasticity and I is moment of inertia. In this case the moment is π=− ππ₯ 2 ππ(2) Plug eq (2) into eq (1) π2 π¦ ππ₯ 1 =− 2 ππ₯ 2 πΈπΌ ππ(3) To solve the second order differential equation you need two boundary conditions (B.C.) B.C. 1 π¦(0) = 0 B.C. 2 π¦′(πΏ/2) = 0 Integrate eq (3) ππ¦ ππ₯ 2 =− + πΆ1 ππ₯ 4πΈπΌ ππ (4) Where C1 is a constant of integration, plug in B.C. 2 0=− πΆ1 = πΏ 2 π (2) 4πΈπΌ + πΆ1 ππΏ2 16πΈπΌ Page 8 of 15 Silva Plug C1 into eq (4) ππ¦ ππ₯ 2 ππΏ2 =− + ππ₯ 4πΈπΌ 16πΈπΌ ππ (5) Integrate eq (5) ππ₯ 3 ππΏ2 π₯ π¦(π₯) = − + + πΆ2 12πΈπΌ 16πΈπΌ ππ (6) Where C2 is a constant of integration, plug in B.C. 1 π(0)3 ππΏ2 (0) 0=− + + πΆ2 12πΈπΌ 16πΈπΌ πΆ2 = 0 Plug C2 into eq (6) π¦(π₯) = − ππ₯ 3 ππΏ2 π₯ + 12πΈπΌ 16πΈπΌ ππ (7) ππ₯ 3 ππΏ2 π₯ π¦(π₯) = − + 12πΈπΌ 16πΈπΌ Maximum deflection occurs at center of beam or when x=L/2 πΏ 3 πΏ 3 3 3 π( ) ππΏ2 ( ) 2 2 = − ππΏ + ππΏ = ππΏ π¦(π₯) = − + 12πΈπΌ 16πΈπΌ 96πΈπΌ 32πΈπΌ 48πΈπΌ Case b. - Obtain an expression for the maximum deflection of the beam due to the application of a distributed load per unit length Q, downwards, applied on the upper surface of the beam. Figure 4 shows a supported beam on either end with a distributed load. Figure 4 - Beam with a Distributed Load (assume distributed load Q) The governing differential equation for the elastic curve is Page 9 of 15 Silva π2 π¦ π(π₯) = ππ₯ 2 πΈπΌ ππ(8) Where M is the moment, E is the modulus of elasticity and I is moment of inertia. In this case the moment is ππ₯ 2 ππΏπ₯ π= − 2 2 ππ(9) Plug eq (2) into eq (1) π2 π¦ ππ₯ 2 ππΏπ₯ 1 =( − ) ππ₯ 2 2 2 πΈπΌ ππ(10) To solve the second order differential equation you need two boundary conditions (B.C.) B.C. 1 π¦(0) = 0 B.C. 2 π¦′(πΏ/2) = 0 Integrate eq (10) ππ¦ ππ₯ 3 ππΏπ₯ 2 1 =( − ) + πΆ1 ππ₯ 6 4 πΈπΌ ππ (11) Where C1 is a constant of integration, plug in B.C. 2 πΏ 3 πΏ 2 π (2) ππΏ (2) 1 0=( − ) + πΆ1 6 4 πΈπΌ 0=( πΆ1 = ππΏ3 ππΏ3 1 − ) + πΆ1 48 16 πΈπΌ ππΏ3 24πΈπΌ Plug C1 into eq (11) Page 10 of 15 Silva ππ¦ ππ₯ 3 ππΏπ₯ 2 1 ππΏ3 =( − ) + ππ₯ 6 4 πΈπΌ 24πΈπΌ ππ (12) Integrate eq (12) π¦(π₯) = ( ππ₯ 4 ππΏπ₯ 3 1 ππΏ3 π₯ − + πΆ2 ) + 24 12 πΈπΌ 24πΈπΌ ππ (12) Where C2 is a constant of integration, plug in B.C. 1 π(0)4 ππΏ(0)3 1 ππΏ3 (0) 0=( − + πΆ2 ) + 24 12 πΈπΌ 24πΈπΌ πΆ2 = 0 Plug C2 into eq (12) π¦(π₯) = ππ₯ 4 ππΏπ₯ 3 ππΏ3 π₯ − + 24πΈπΌ 12πΈπΌ 24πΈπΌ ππ (13) π¦(π₯) = ππ₯ 4 ππΏπ₯ 3 ππΏ3 π₯ − + 24πΈπΌ 12πΈπΌ 24πΈπΌ Maximum deflection occurs at center of beam or when x=L/2 π¦(π₯) = πΏ 4 π (2) 24πΈπΌ − πΏ 3 ππΏ (2) 12πΈπΌ + πΏ ππΏ3 (2) 24πΈπΌ = ππΏ4 ππΏ4 ππΏ4 5ππΏ4 − + = 384πΈπΌ 96πΈπΌ 48πΈπΌ 384πΈπΌ Case c. Consider a beam of square cross section a = b = 0.1 m, moreover let L = 1 m and E = 1011 Pa. Calculate the values of the maximum beam deflection for cases (a) and (b) above if P = 105 N and Q = 105 N/m, respectively. Moment of inertia for a beam with a square cross section is given by πΌπ₯ = ππ 3 12 Page 11 of 15 Silva For case a ππΏ3 12ππΏ3 12(105 π)(1π)3 π¦(π₯) = = = = .0025π 48πΈπΌ 48πΈππ 3 48(1011 ππ)(0.1π)(0.1π)3 For case a, max deflection y(x) = .0025 m For case b π¦(π₯) = 5ππΏ4 125ππΏ4 12 ∗ 5(105 π)(1π)4 = = = .0016π 384πΈπΌ 384πΈππ 3 384(1011 ππ)(0.1π)(0.1π)3 For case b, max deflection y(x) = .0016 m Problem 6 Question: The state of stress at a point in a structural component is specified by the following components of the stress tensor (all in MPa): π11 = 0 π22 = 200 π33 = −280 π12 = π21 = −240 π13 = π31 = −2.4 π23 = π32 = 0 a. Compute the values of the first three stress invariants of the stress tensor. b. Solve the characteristic equation of the stress tensor and determine the values of the principal stresses. c. Compute the hydrostatic stress and the components of the stress deviator tensor. d. Compute the values of the first three invariants of the stress tensor. e. Solve the characteristic equation of the stress deviator tensor and determine the values of the principle stress deviations and give the values of the principle shearing stress. Page 12 of 15 Silva Solution: Case a. Compute the values of the first three stress invariants of the stress tensor. πΌ1 = π11 + π22 + π33 πΌ1 = 0 + 200 − 280 = −80 I1 = -80 π22 πΌ2 = [π 23 π32 π11 π33 ] + [π12 π21 π11 π22 ] + [π13 π31 π33 ] πΌ2 = (π22 π33 − π32 π23 ) + (π11 π22 − π21 π12 ) + (π11 π33 − π31 π13 ) πΌ2 = ((200)(−280) − (0)(0)) + ((0)(200) − (−240)(−240)) + ((0)(−280) − (−2.4)(−2.4)) πΌ2 = 113606 I2 = -113606 π11 πΌ3 = [π21 π31 π12 π22 π32 π13 π23 ] π33 πΌ3 = π11 (π22 π33 − π23 π32 ) − π12 (π21 π33 − π23 π31 ) + π13 (π21 π32 − π22 π31 ) πΌ3 = 0((200)(−280) − (0)(0)) − −240((−240)(−280) − (0)(−2.4)) + −2.4((−240)(0) − (200)(−2.4)) πΌ3 = 0 − (−16128000) + (−1152) = 16126848 I3 = 16126848 Case b. Solve the characteristic equation of the stress tensor and determine the values of the principal stresses. Characteristic equation of the stress tensor π 3 − π 2 πΌ1 + π 1 πΌ2 − πΌ3 = 0 ππ(14) Plug invariants into eq (14) π 3 − π 2 (−80) + π(−113606) − (16126848) = 0 ππ (15) Page 13 of 15 Silva Solved eq (15) for the three roots using a TI-89 calculator Principle Stresses are: σ1 = 360 MPa, σ2 = -160 MPa, σ3 = -280 MPa Case c. Compute the hydrostatic stress and the components of the stress deviator tensor. The hydrostatic stress is the mean stress π1 + π2 + π3 360 πππ + (−160 πππ) + (−280 πππ) 80 πππ πππππ = ππ = = = 3 3 3 = −26.67 πππ Hydrostatic Stress = Mean Stress = -26.67 MPa Stress deviator tensor πππ′ = πππ − ππ πΏππ ππ ππ πΏππ = [ππ ππ π′ = π11 − ππ π21 π31 ππ ππ ππ ππ 1 0 ππ ] [0 1 ππ 0 0 π12 π22 − ππ π32 ππ 0 0] = [ 0 0 1 0 ππ 0 0 0] ππ π13 π23 π33 − ππ 0 − (−26.67) −240 −2.4 −240 200 − (−26.67) 0 π′ = −2.4 0 −280 − (−26.67) 26.67 −240 −2.4 π′ = −240 226.67 0 −2.4 0 −253.33 Stress Deviator Tensor π′11 = 26.67 π′22 = 226.67 π′33 = −253.33 π′12 = π′21 = −240 π′13 = π′31 = −2.4 π′23 = π′32 = 0 Page 14 of 15 Silva Case d. Compute the values of the first three invariants of the stress tensor. The invariants of the stress deviation tensor are π½1 = 0 π½2 = 3ππ2 − πΌ2 = 3(−26.67)2 − (−113606) = 115740 π½2 = 115739 π½3 = πΌ3 + π½2 ππ − ππ3 = 16126848 + (115739)(−26.67) − (−26.67)3 = 13059058 π½3 = 13059058 Case e. Solve the characteristic equation of the stress deviator tensor and determine the values of the principle stress deviations and give the values of the principle shearing stress. Characteristic equation of the stress deviator tensor π 3 − π 2 π½1 − π 1 π½2 − π½3 = 0 ππ (16) Plug stress deciator invariants into eq (16) π 3 − π 2 (0) − π 1 (115739) − 13059058 = 0 π 3 − π 1 (115739) − 13059058 = 0 ππ (17) ππ (17) Solved eq (17) for the three roots using a TI-89 calculator Principle Stress Deviations are: σ’1 = 387 MPa, σ’2 = -133 MPa, σ’3 = -253 MPa The principle shearing stresses are π1 − π3 (387πππ) − (−253πππ) = = 320πππ 2 2 π1 − π2 (387πππ) − (−133πππ) π2 = = = 260πππ 2 2 π2 − π3 (−133πππ) − (−253πππ) π3 = = = 60πππ 2 2 π1 = Principle Shearing Stress are: π1 = 320πππ, π2 = 260πππ, π3 = 60πππ Page 15 of 15