EarTh HOrizon Sensor Preliminary Design Review

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EarTh HOrizon Sensor
Preliminary Design Review
Team
Noah Buchanan
Matthew Busby
Matthew Cirbo
Taylor Dean
Jesse Keefer
Patrick Klein
Thomas Konnert
Cole Oppliger
Neal Stolz
Customers
Joe Breno
Randy Owen
Advisor
Dr. John Farnsworth
Outline
• Background
– Motivation
– CONOPS and FBD
– Baseline Design
• Critical Elements
– Sensor Feasibility
– Algorithm Feasibility
– Testing Feasibility
• Summary
Outline
7/12/2016
Background
CPE: Sensor
CPE: Algorithm
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CPE: Testing
Summary
2
Motivation
Outline
7/12/2016
•
Increase in number of small satellites
•
Sun sensors are too inaccurate
•
Star trackers are too expensive
•
Surrey’s customers desire a Goldilocks solution
Background
CPE: Sensor
CPE: Algorithm
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CPE: Testing
Summary
3
Requirements
•
FR.1: ETHOS shall be able to make observations of a simulated
Earth.
•
FR.2: ETHOS shall receive raw data from the sensor and return
the attitude displacement vector.
•
FR.3: ETHOS shall integrate with a simulated spacecraft bus.
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Nadir
Vector
Mission
Profile
Roll Axis Error (-)
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Coordinate Frame
• Any part of the
Earth outside
the cyan cone is
not visible from
spacecraft
Produced Using Systems Tool Kit (STK)
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Coordinate Frame
• Nadir Vector:
Points from
spacecraft to
Earth Center
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Coordinate Frame
Top-down view
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View 1
8
Coordinate Frame
Top-down view
View 1
Rotate about Nadir Vector
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Coordinate Frame
Top-down view
View 1
Rotate about Nadir Vector
View 2
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Defining the nadir vector as a frame axis
removes angular displacement about 1
axis from calculations
10
Coordinate Frame
1
2
2
1
3
3
1
Top-down
view
• Remaining 2 axes must be
perpendicular to nadir vector
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Orbitalside view
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2
Orbitalnormal view
11
Coordinate Frame
3
1
2
2
1
1
2
Top-down
Orbitalview
side view
• Remaining 2 axes must be
perpendicular to nadir vector
• For convenience, direct one
axis along sensor’s FOV
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3
3
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Orbitalnormal view
Three Axes:
In-Sensor: Roll
Cross-sensor: Pitch
Nadir: Yaw
12
Baseline Design
•
Single IR (8 – 14 μm) Camera
integrated into housing
•
Test stand with angled
mount
•
Scaled steel Earth disk
•
Heater below disk
•
Coated wood plane to provide IR
intensity difference
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CONOPS
Inclinometer:
Measure Test
Bed Angles
ETHOS
Metal Plate
- Simulate view of Earth
Heat-pad
- Raise temperature of
simulated Earth
Computer
and Power
Supply
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Side-view of test setup
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Background (Wood)
- Room temperature
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CONOPS
Two degree of freedom (DOF)
Gimbal
Centered IR Image
No attitude
error in
pointing
Top-down view
of test setup
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CONOPS
Two degree of freedom (DOF)
Gimbal
Centered IR Image
No attitude
error in
pointing
Top-down view
of test setup
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Off-point IR Image
Attitude error in
pointing
- Error returned
- Compared to
inclinometer
data
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Command and Data Handling
Displacement Vector
17
Critical Project Element #1
SENSOR
Outline
7/12/2016
Background
CPE: Sensor
CPE: Algorithm
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CPE: Testing
Summary
18
CPE: Sensor
Functional Requirement
FR.1 ETHOS shall be able to make observations of a simulated Earth.
Design Requirements
DR.1.1 ETHOS shall make observations from simulated orbital altitudes
of 250-750 km.
DR.1.2 ETHOS shall be fixed and non-rotating.
Baseline Design
Preassembled infrared camera with optical lens
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Camera Aspect Ratio
• Requirement for perturbations of ±40° in both axes (DR.1.2.1)
– Square image provides uniform change in both axes and that both
axis meet the requirement
• Typical image sizes have set aspect ratios
– 3:2
• Usually only used with 35 mm film
– 16:9
• Widescreen for television and some cameras
– 90° by 50.6°
– 4:3
• Typically used in common cameras
• Most square ratio of options
• IR cameras found with this aspect ratio
– 90° by 67.5° FOV
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Field of View of Pixels
• A matrix is created from the pixels of the camera view
• Field of view (FOV) is the amount visible in each direction
– Each pixel is a portion of the FOV
90°
67.5°
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Pixel Accuracy
• A pixel outputs a value of intensity that is registered from the
optics
4
Pixels
Simulated
Horizon
4 Pixels
• This value is considered to occur at the very center of the pixel
– Max error: Horizon is considered in the middle of the pixel
giving 2 error scale
2
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Pixels Required
• Pixel error is found by the following:
𝐹𝑂𝑉
1
𝑝𝑖π‘₯𝑒𝑙 π‘’π‘Ÿπ‘Ÿπ‘œπ‘Ÿ =
∗
𝑝𝑖π‘₯𝑒𝑙𝑠
2
• Max error cannot exceed 0.5° accuracy (DR.2.2.1)
• Pixel requirements for common FOV below:
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Axis Field of View
Minimum Pixels Needed
50°
71
67.5°
96
90°
128
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Realistic Pixel Analysis
• Using a camera with 320 x 240 for 4:3 aspect ratio:
FOV
1
∗
= pixel error
pixels
2
90° 1
∗
= 0.199°
320
2
67.5° 1
∗
= 0.199°
240
2
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Field of View
• 250 km altitude
• Angled 74.5° from Nadir (ρ)
• 750 km altitude
• Angled 63.5° from Nadir (ρ)
View of earth from spacecraft [2]
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STK Representation
Dark blue
represents Satellite
path and FOV
Cyan is the view of a
90° by 67.5° camera
Systems Tool Kit (STK) simulation
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Simulated Images
Neutral Image of Horizon 90° by 67.5°
Pitch Displacement of ±40°
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Roll Displacement of ±40°
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Conclusion: Sensor
• Field of View
– 4:3 typical aspect ratio
• 90° by 67.5° field of view with this aspect ratio
– Capable of ± 40° disturbance in each axis
• Pixel
– Minimum pixels needed in a 90° by 67.5° FOV is
128 by 96 to meet 0.5o error from each pixel
– Cameras with pixel error of 0.199o in each axis are
readily available
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Critical Project Element #2:
ALGORITHM
Outline
7/12/2016
Background
CPE: Sensor
CPE: Algorithm
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CPE: Testing
Summary
29
CPE: Algorithm
Functional Requirement
FR.2 ETHOS shall receive raw data and return the displacement
vector.
Design Requirements
DR.2.1 ETHOS should post process raw data from the sensor.
DR.2.2 ETHOS shall determine the attitude displacement
vector from a simulated Earth.
Baseline Design
Gradient threshold edge detection with least square curve
fitting
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Algorithm Flowchart
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Edge-detection
• Conventional Edge Detection Filters
– Useful in many applications
– Computationally inefficient
• Simple Gradient Threshold Method
– Specific to horizon detection
– Computationally efficient
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Gradient Threshold Flowchart
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Gradient Threshold Example
Curve Fitting
• The horizon line can be
approximated using a best
fit line
• Best fit line is found using
least squares method
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Horizon approximation
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Attitude Determination
• A best fit line is fit to the horizon
using least squares method
• The proportional line
perpendicular to the best fit line
is used to calculate pitch (δ) and
roll (φ)
𝛿=
πœ™=
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π‘₯𝑝2 + 𝑦𝑝2
tan−1
π‘₯𝑝
𝑦𝑝
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Algorithm Testing
Neutral Image of
Horizon 90° by 67.5°
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Conclusion: Algorithm
• Edge Detection:
– A simple gradient threshold method may be used
to detect edges.
• Curve Fitting:
– Linear least squares method will provide equation
of horizon line.
• Attitude Determination:
– Attitude displacement is readily calculated from
the best fit line.
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Critical Project Element #3:
TESTING
Outline
7/12/2016
Background
CPE: Sensor
CPE: Algorithm
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CPE: Testing
Summary
39
CPE: Testing
Functional Requirements
FR.1 ETHOS shall be able to make observations of a simulated Earth.
FR.2 ETHOS shall receive raw data from the sensor and return the
displacement vector.
Design Requirements
DR.1.1 ETHOS shall make observations from simulated orbital
altitudes of 250-750 km.
DR.2.2 ETHOS shall determine the displacement vector from
observations of a simulated Earth
Baseline Design
Test stand with angled mount and a scaled, heated, steel Earth disk
with wood plane to provide IR difference.
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Testing: Scaling
• A flat disk will simulate the
Earth
• Only half of a disk will be
needed
• Disk radius of 50 cm
– Requires sensor heights from 14
to 25 cm to simulate 250 to 750
km altitude
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𝜌
H
π‘…π‘‘π‘–π‘ π‘˜
41
Testing: Scaling
• Basic Calculations (Assume Perfect Sphere)
𝐻
𝑋
=
𝐻𝑑𝑒𝑠𝑑
π‘…π‘‘π‘–π‘ π‘˜
H = 𝑅𝑠 − π‘Œ
𝑅𝑒
𝜌 = sin−1
𝑅𝑠
X
𝑅𝑒 : π‘…π‘Žπ‘‘π‘–π‘’π‘  π‘œπ‘“ πΈπ‘Žπ‘Ÿπ‘‘β„Ž
𝑅𝑠 : π‘…π‘Žπ‘‘π‘–π‘’π‘  π‘œπ‘“ π‘†π‘Žπ‘‘π‘’π‘™π‘™π‘–π‘‘π‘’
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𝜌 H
(𝑋, π‘Œ)
𝑅𝑒
𝑅𝑠
EARTH
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Testing: Scaling
Scaled Results With Rdisk : 50cm
X
(km)
H
(km)
Rdisk
(cm)
Htest
(cm)
𝜌
(o )
6628 1735
490
50
14
74.2
7128 2848 1420
50
25
63.5
Rs
(km)
𝜌 H
(𝑋, π‘Œ)
X
𝑅𝑒
𝑅𝑠
EARTH
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Materials
•
•
Needs:
• Replicate IR spectrum
• Emissivity difference
between “Earth” plate and
background
• Materials:
• Highly emissive and
thermally conductive front
plate
• Low emissivity and
thermally nonconductive
back plate
• Rounded edge
Steel and wood are the chosen
testing materials
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Material
Emissivity
Conductivity
(W/mK)
Aluminum
.40
204-250
Steel (weathered/oxidized)
.80-.88
12.10-45.00
Wood
.85-.90
.09-.20
Wood (w/Yellow Paint)
.33
.09-.20
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Planck’s Law
• Appropriate testing temperatures can
be found by rearranging Planck’s Law
• Coated Wood:
– Twood = 20o – 26 oC
(ε = 0.33)
– λ = 9.92 to 9.72μm
• Desire a wavelength of 8μm with steel:
– Tsteel = 89.7˚C (ε = 0.80)
• Silicone heater:
•L(T): Spectral Radiance
•h: Planck’s Constant
•c: Speed of Light
•κ: Boltzmann’s Constant
•λ: Wavelength
Min. Spectral Radiance(L)
of Earth: 5.74 W/m2sr [3]
Wein’s Law: l =
– Up to 260 oC
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β„Žπ‘
πœ…πœ†
𝑇=
πœ–
𝑐2
ln 𝐿 2β„Ž 5 − 1
πœ†
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b
T
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Testing: Apparatus
ρ
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Simulated
Altitude
Mount Angle, ρ
250 km
750 km
74.54o
63.48o
• 1 initial angle for each simulated
altitude (250 and 750 km)
• Inclinometer attached to sensor
mount
– Provide angular position of
sensor for comparison
– Max of 0.14o degrees of error
• Ball-joint connection for 2 axis
control
• Adjust sensor from initial
positon and compare to
inclinometer data
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Displacement of Sensor
ρ
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Pitch
• Attitude adjusted to
desired angle
• Inclinometer outputs
adjusted angles
• Inclinometer angles and
ETHOS angles compared
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Conclusion: Testing
• Scaled Earth:
• 0.5 m disk of steel
• Heated to 89.7 oC
• Coated wood behind disk at room
temp (20 – 26 oC)
• Test Mount
• Ball Joint for 2 degree of freedom
rotation
• Inclinometer to measure test
mount’s angular displacement
• Plate to connect ball joint with
sensor
• Sensor is 14 – 25 cm above disk
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Angular Error Source
Error Magnitude (o)
Pixel*
0.199
Inclinometer
0.140
Mounting Angle
0.100
Model Earth
Size/Distance Placed
0.019
Max Slew Rate (3 o/s)*
0.050
Velocity Error*
0.030
Total+
0.270
*Based on Tamarisk 320 IR Camera
+Added in quadrature
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SUMMARY
Outline
7/12/2016
Background
CPE: Sensor
CPE: Algorithm
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CPE: Testing
Summary
49
Summary of Feasibility
• CPE 1 - Sensor
– Feasible to capture an image of the Earth horizon with
a pixel error of 0.199° using a 320x240 pixel image
• CPE 2 - Algorithm
– Feasible to determine displacement from raw sensor
image
• CPE 3 - Testing
– Feasible to scale the Earth horizon for altitudes of 250
to 750 km and replicate Earth’s IR emissivity with a
total angular error of 0.268°
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Studies Still Needed
• Sensor
– Select sensor model
• Algorithm
– Select, build, and implement algorithm
• Testing
– Finalize decision on materials and plate size, and design
testing apparatus
• Electronics
– Identify microcomputer with sufficient capability
– Select suitable voltage regulator and power board
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Questions?
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References
[1]Peterson, David. "Your Camera’s Settings: Aspect Ratio
Selector." Digital Photo Secrets. Digital Photo Secrets, 2014. Web. 8
Oct. 2014.
[2] Larson, W., & Wertz, J. (Eds.). (1999). Space Mission Analysis and
Design (3rd ed., Vol. 8). Microprose.
[3] Van Rensburg, H., “An Infrared Earth Horizon Sensor for a LEO
Satellite,” Masters Thesis, Department of Electrical Engineering,
University of Stellenbosch, Matieland, South Africa, 2008.
[4] Thomas, J., and Wolfe, W., “Spacecraft Earth Horizon Sensors,”
NASA, SP-8033, Langley, Virginia, December 1969
[5]http://www.mpoweruk.com/solar_power.html
[6]http://www.udel.edu/Geography/DeLiberty/Geog474/geog474_
energy_interact.html
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BACKUP SLIDES
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Budget
Equipment and
Structure
29.80%
Sensor Electronics
55.90%
Testing Equipment
10.40%
3.90%
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Margin
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Mass Budget
22.91%
7.08%
59.95%
10.06%
Housing
Camera
Microcomputer
Margin
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Volume Budget
7.55%
3.38%
7.95%
Housing
Camera
81.12%
Microcomputer
Margin
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Power Budget
18.17%
43.83%
Camera
38.00%
Microcontroller
Margin
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Projected Costs
Equipment and Structure
Sensor Electronics
Item Cost ($)
Infrared Camera
Housing Materials
Miscellaneous
Testing Equipment
Item Cost ($)
2620.00
75.00
100.00
Microcomputer
Data Storage (32GB SD Card)
Power Board
Power Regulation Components
Miscellaneous (e.g. wires)
Total 2795.00
80.00
30.00
15.00
20.00
50.00
Total 195.00
Item Cost ($)
Steel
Heating Pad
Wood
Paint
Inclinometer
DAQ
Miscellaneous
100.00
120.00
20.00
20.00
100.00
60.00
100.00
Total 520.00
Total Budget
Percent of
Cost ($) Total (%)
Equipment and Structure 2795.00
Electronics 195.00
Testing Equipment 520.00
Total 3510.00
Allowed Budget
Margin
Margin Percent
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79.6
5.6
14.8
100
5000.00
1490.00
29.8
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Camera Options
Single Camera
Multiple Cameras
Pros
Cons
Pros
Cons
Higher Resolution
More Expensive
Cost Less
More complexity
Less Complexity
Higher Risk
Less Risk
Lower resolution
Less error
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More Error
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Example of Pre-assembled Camera
Configurations
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Data from Pixels
Data produced from an image of 320 x 240 pixels of
various pixel depth
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Pixel Size
Size of Image
8 bit
76800 bytes (76.8 Kbytes)
16 bit
153600 bytes (153.6 Kbytes)
24 bit
230400 bytes (230.4 Kbytes)
32 bit
307200 bytes (307.2 Kbytes)
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Curve Analysis Derivation
Sin 𝜌 = cos πœ†=
𝑅𝐸
𝑅𝐸 +𝐻
𝑅𝐸𝐷 = D sin𝜌
𝐻′ = D cos𝜌
D = 𝑅𝐸 tan πœ†
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Curve Analysis Derivation
FOV half angle
𝐹𝑂𝑉
πœ”=
2
Angles to widths of FOV
𝛼1 = 𝜌 − πœ”
𝛼2 = 𝜌 + πœ”
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Curve Analysis Derivation
2D height of curve
𝑁 = 𝑅𝐸𝐷 (1 − cos 𝛽)
Length of half of curve
π‘˜ = 𝐷 sin πœ”
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Curve Analysis
Height of viewable curve
P = N sinπœƒ
Height of one pixel
β„Žπ‘π‘–π‘₯ =
π‘˜
(π‘›π‘’π‘šπ‘π‘’π‘Ÿ π‘œπ‘“ 𝑝𝑖π‘₯𝑒𝑙𝑠)/2
Number of pixels in P
𝑃
π‘›π‘’π‘šπ‘π‘–π‘₯𝑒𝑙𝑠 =
β„Žπ‘π‘–π‘₯
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Simulation of Disturbances
90° Vertical FOV
67.5° Horizontal FOV
Pitch: -40° to +40°
perturbation
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Roll: -40° to +40°
perturbation
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Pitch & Roll
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Backup: Software
Requirements
•
•
•
•
•
7/12/2016
Return the nadir vector from the sensor data
Monitor input current and voltage
Store 200 minutes of telemetry data
Flag “stale” data that did not update
Output the data via CAN bus
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Backup: Software
Health Data
• Input current and voltage are controlled via a power
distribution board (PDB)
• ADC and a current sensor will provide this data to
the MCU
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Backup: Software
Data Storage
• External storage (SD card) will be attached to the
MCU
• Assuming single precision
200 minutes ~ 0.5 MB
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Backup: Software
Data Storage
• Input and Voltage saved at 0.5 Hz
• displacement vector (two elements) saved at 5 Hz
• Single precision (32 bits)
[(2 numbers)*(0.5 Hz) + (2 numbers)*(5 Hz)] *(200
minutes)*(60 seconds/minute)*(32 bits/number)
= 528 kB
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Least Square
Derivation - Backup
[3]
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Testing - Backup Slide
• BOTE Calculations (Assume Perfect Sphere)
Equation of Circle
𝑋 2 + π‘Œ 2 = 𝑅𝑒2
Y = 𝑅𝑒2 − 𝑋 2
Tangent of Circle
−𝑋
π‘Œ′ =
𝑅𝑒2 − 𝑋 2
Slope of a line
𝑅𝑠 −π‘Œ
m= 0−𝑋
0 = π‘š − π‘Œ′
𝑅𝑠 − π‘Œ
𝑋
0=
+
0−𝑋
𝑅𝑒2 − 𝑋 2
Distance Formula
𝑑 = (0 − 𝑋)2 −(𝑅𝑠 − π‘Œ)2
7/12/2016
Since d, Re, & Rs
are known:
Solve for X & Y
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Testing - Backup Slide
7000
Earth
250km Alt
750km Alt
6000
Distance [km]
5000
4000
3000
2000
1000
0
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-7000
-6000
-5000
-4000 -3000 -2000
Distance [km]
-1000
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0
1000
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Error Analysis-Backup Slide
•
Pixel Error*
– 0.199o
• Inclinometer Error
– 0.14o total
• 0.1o in each axis οƒ  0.12 + 0.12 = 0.14π‘œ
•
Mounting Angle, ρ
– 0.1o
• Model Earth Size/Distance Placed from Sensor
– 0.02o
•
Max Slew Rate (3 o/s)*
– 0.050o
• 3 0/s / 60 Hz = 0.050o
•
Velocity Error
– 0.03o
•
Total Error: 0.270o
D.R. 2.2.1
– Independent Sources οƒ  Add in quadrature
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Model Earth Size/
Distance Place error
π‘Ÿ
•
𝜌 = tan−1 π‘‘π‘‘π‘–π‘ π‘˜
•
𝛿𝑓 =
•
π›ΏπœŒ =
𝑠𝑒𝑛𝑠
πœ•
𝑓
πœ•π‘₯
πœ•
πœ•π‘Ÿπ‘‘π‘–π‘ π‘˜
π›ΏπœŒ =
•
π›ΏπœŒ = 0.02π‘œ
2
+
πœ•
𝑓
πœ•π‘¦
𝜌 ∗ π›Ώπ‘Ÿπ‘‘π‘–π‘ π‘˜
𝑑𝑠𝑒𝑛𝑠
2
2
𝑑𝑠𝑒𝑛𝑠
+π‘Ÿπ‘‘π‘–π‘ π‘˜
•
7/12/2016
∗ 𝛿π‘₯
2
+
πœ•π‘‘π‘ π‘’π‘›π‘ 
+
π›Ώπ‘Ÿπ‘‘π‘–π‘ π‘˜ = 1.5 π‘šπ‘š
𝛿𝑑𝑠𝑒𝑛𝑠 = 1.5 π‘šπ‘š
+ …
πœ•
2
∗ π›Ώπ‘Ÿπ‘‘π‘–π‘ π‘˜
2
∗ 𝛿𝑦
𝜌 ∗ 𝛿𝑑𝑠𝑒𝑛𝑠
π‘Ÿπ‘‘π‘–π‘ π‘˜
2
2
𝑑𝑠𝑒𝑛𝑠
+π‘Ÿπ‘‘π‘–π‘ π‘˜
2
2
∗ 𝛿𝑑𝑠𝑒𝑛𝑠
University of Colorado Aerospace
Engineering Sciences
76
Project Element:
Power Management
Design Requirements
DR.3.2.3 – Consume no more than 5 Watts
DR.3.2.4 – Accept an input voltage between 22 V and 34 V
Design Implication
• Step-down voltage regulator to generate usable output
voltage for imaging and processing equipment
• Supply current limited to 227 mA at 22 V and 5 Watts
7/12/2016
University of Colorado Aerospace
Engineering Sciences
77
Voltage Regulators
1. Linear Regulators
• Fixed output voltage by adjusting voltage divider network
• Difference between input and regulated voltages dissipated
as heat
Pros: Cheaper
Cons: Excess heat, Lower efficiency
2. Buck Converter
• Switch operates at high frequency to control the current
flow
Pros: Greater efficiency
Cons: Complexity, More expensive
7/12/2016
University of Colorado Aerospace
Engineering Sciences
78
Available Buck Converters
Microcomputer Voltage: Vout = 5 V
𝐷𝑒𝑑𝑦 𝐢𝑦𝑐𝑙𝑒 =
7/12/2016
π‘‰π‘œπ‘’π‘‘
𝑉𝑖𝑛
Input Voltage: 22 V < Vin <34 V
Dmin = 15%
Dmax = 23%
Model
Vin (V)
Vout (V)
Duty Cycle (%)
Max Supply
Current (mA)
ISL 8115
2.97 – 36
0.6 – 5
10 – 90
-
ISL 8107
9 – 75
1.2 – 75
≤ 100
-
LT1934
3.2 – 34
3.3 – 5
≤ 83
250
LT3470
4 – 40
1.25 – 16
10 – 90
160
ADP 2442
4 – 40
0.6 – 36
5 – 95
2
L7985
4.5 – 38
0.6 - 38
≤ 100
3500
A5974D
4 – 36
1.235 – 35
≤ 100
4100
University of Colorado Aerospace
Engineering Sciences
79
Spectral Distribution of Earth
[4]
7/12/2016
University of Colorado Aerospace
Engineering Sciences
80
Spectral Distribution of Sun
[5]
7/12/2016
University of Colorado Aerospace
Engineering Sciences
81
Earth Vs. Sun Spectrum Distribution
[6]
7/12/2016
University of Colorado Aerospace
Engineering Sciences
82
Solar Interference
[4]
7/12/2016
University of Colorado Aerospace
Engineering Sciences
83
Exposure Time Error
7/12/2016
University of Colorado Aerospace
Engineering Sciences
84
Exposure Time Error
• Expected frame rate is 60 Hz -> exposure time
of 0.12 seconds
• Velocity at 250 km is ~ 7.75 km/s
• Angular error of 0.03°
• Error should be accounted for by subtracting
out of total error, since testing will be static
7/12/2016
University of Colorado Aerospace
Engineering Sciences
85
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