First Article Inspection: Product/Process Verification Checklist
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Form No. MFC-0295 Rev. 04/29/2005
Work Order Number: ___________
Start Date:___________
Part Number: ______________________ End Date:___________
Auditors: __________________________________________
Questions
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Comments
DOCUMENT CONTROL
1. Are sketches, drawings, forms, inspection documents, etc. to the
correct revision?
2. Are any uncontrolled/unreleased documents being used to produce or
inspect hardware?
3. Are “reference” documents properly identified in work instructions
and/or drawing package?
STAMP CONTROL
4. Are stamps legible?
WORK INSTRUCTIONS
5. Are the correct manufacturing method documents, specifications,
Operating Instructions called out in the work instructions?
6. Are set-up or installation instructions controlled and do they capture
actual operations?
7. Are work instructions clear, concise and easy to follow?
8. Is wording consistent?
9. Do work instructions capture current process?
10. Are safety instructions clear?
11. Do handling and packaging instructions provide enough detail?
12. Are inspection operations sequenced properly?
13. Is change history available?
14. Are work instruction redlines authorized, stamped and dated properly?
A hard copy of this controlled document may not be the current version. The current version is always on the Lockheed Martin Network.
Form No. MFC-0295 Rev. 04/29/2005
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First Article Inspection: Product/Process Verification Checklist
15. Are all tools and equipment listed in work instructions?
16.
Do work instructions reference all applicable documents (i.e. mfg.
method documents, operating instructions, specs, etc.)?
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EQUIPMENT/TOOLS/CALIBRATION
17.
18.
19.
20.
21.
22.
Are machines and tools calibrations/certifications current?
Are equipment/Tools being used in accordance with mfg. operating
instructions, manufacturing method documents, etc.?
Is GFE labeled, handled, and stored per requirement?
Are all tools/Equipment that are in use equipped to prevent damage or
contamination?
Are “calibration void if broken” seals in tact?
Do the torque values/wrenches called out in the work instructions match
engineering requirements?
IDENTIFICATION/PACKAGING/HANDLING
23.
24.
25.
Is the serial number, lot number or any traceability data properly
documented?
Are parts packaged and identified adequately?
Are parts being handled and stored to avoid damage?
INSPECTION METHODS
26.
27.
28.
Are inspection methods capable and repeatable?
Are measuring methods for dimensional requirements acceptable for
process, fabrication, assembly and quality?
Is final inspection adequately defined?
MATERIAL/SHELF LIFE
29.
30.
31.
Are material call-outs in each operation are correct?
Are materials labeled, handled and stored per requirement?
Are shelf life materials, being used in the process, is within usage date?
A hard copy of this controlled document may not be the current version. The current version is always on the Lockheed Martin Network.
Form No. MFC-0295 Rev. 04/29/2005
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First Article Inspection: Product/Process Verification Checklist
TRAINING/CERTIFICATIONS
32.
Are operators and inspectors properly trained? Verify training and
certifications are adequate to support required tasks.
Yes
No
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Does the process documentation flow down? (i.e. manufacturing
methods, specifications, etc. called out in the work instructions)
Yes
No
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Are process control parameters monitored, controlled and recorded?
(i.e. oven logs, SPC data, environmental controls, etc.)
Yes
No
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FOD/HOUSEKEEPING
33.
Are operators knowledgeable of the importance of FOD prevention and
are proper precautions are in place?
OPERATOR RESPONSIBILITY
34.
35.
36.
37.
38.
Are operators following work instructions line-for-line without deviation?
Are operators performing steps in sequence, not bypassing inspection
steps?
Is the operator recording data entry steps consistently? (cure time,
serial numbers, etc.)
Are all prior operations complete?
Are all discrepancies/open items closed out appropriately? (i.e..
Shortages, "work to's," Engineering changes)
PROCESS CONTROL
39.
40.
NC TAPES
41.
Are NC tapes released and at proper revision level?
SOFTWARE
42.
Is support software at proper revision, verified, and controlled?
ESD/ENVIRONMENTAL CONTROLS
43.
44.
45.
Are ESD controls in place per requirements? (i.e. certified ESD
stations, wrist straps, etc.)
Are ESD parts identified, packaged, handled and transported correctly?
Are temperature, humidity and environmental controls in place and
within specification?
A hard copy of this controlled document may not be the current version. The current version is always on the Lockheed Martin Network.
Form No. MFC-0295 Rev. 04/29/2005
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First Article Inspection: Product/Process Verification Checklist
SAFETY/CHEMICALS/HAZARDOUS WASTE
46.
Is Personal Protective Equipment used to perform tasks? Is it being
used properly?
Notes:
Yes
No
N/A
Date:
A hard copy of this controlled document may not be the current version. The current version is always on the Lockheed Martin Network.
Form No. MFC-0295 Rev. 04/29/2005
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