Søren Juhl Andreasen HTPEM Fuel Cells - Analysis of usage in mobile applications 1 ∙ Introduction to the Institute of Energy Technology, Aalborg University, Denmark ▫ ▫ ∙ Research areas Educations Recent and current research activities ▫ ▫ ▫ Master thesis, 500 W PEM Fuel Cell system Reseach assistent, 3 kW DMFC UPS PhD project : Fuel Cell Shaft Power Pack Søren Juhl Andreasen Development in Denmark from 80’ties to 90’ties: 2 Local generation Central generation Source: Søren Juhl Andreasen Research program organisation 3 Institute of Energy Technology Electric Power Systems Power Electronic Systems Electrical Machines Fluid Power Systems Fluid Mechanics and Combustion Thermal Energy Systems Fuel Cell Research Program Industrial Partners Research Institutions Søren Juhl Andreasen Overview of Educations at IET 4 From next year an International M.Sc. Specialization on Windpower will be included! Electrical Engineering High Voltage Engineering and Power systems Power Electronics and Drives Electrical Energy Technology (EET) Mechanical Engineering Sustainable Energy Engineering (HyTec) Fluids and Combustion Engineering Electro Mechanical System Design (FACE) (EMSD) 8th to 10th sem Intro semester 6th to 7th sem B.Sc. & Honer Industry and export Electronics and Electrical (In the future this will most likely be “Energy”) Engineering BASIC YEAR Within the following years an energy study board will be formed to enhance the fundamental education (3rd to 5th semester) to be directed more towards energy technology. 3rd to 5th sem 1st and 2nd sem Søren Juhl Andreasen Fuel cell research programme 5 ∙ Mission ▫ ∙ To promote sustainable energy production by conducting definitive leading edge research at international level in fuel cell technology. Main Research Areas ▫ ▫ ▫ ▫ Fluid mechanics System modeling and optimization Advanced system control Power electronics System design System control Test systems Component design Søren Juhl Andreasen Stack and system test facilities Single cell test facilities 6 Advanced stack tests -Gas composition -Humidity (anode, cathode) -Heat management System test facilities -HT-PEM -DMFC Søren Juhl Andreasen Design and Control of a 500W PEM Fuel Cell System 7 ∙ Master of Science in Mechanical Engineering specialized in Electro-mechanical system design Søren Juhl Andreasen 3 kW DMFC Emergency Power Generator (APC) 8 Research assistent, modeling of DMFC, steady state, dynamic, BoP Søren Juhl Andreasen Research Project : Fuel Cell Shaft Power Pack (3.107 DKR) 9 Brint Fyldestation Fuel Cell Shaft Power Pack Lager Brændselscelle Elmotor Power Elektronik Anvendelse Brintbærer 2 Technical University PhD : Design and control of BoP , Power Electronics and motor design 1 Industrial PhD (Technological Institute of Denmark) : Stack charaterization and diagnostics 2 Mercantile PhD : Focus on the market, up-stream and down-stream 2 Educational institutions (Aalborg University, Copenhagen Business School) 1 GTS Danish Insititue of Technology 1 Component manufacturer (Parker) 3 R&D companies (Dantherm,HIRC,EGJ, H2Logic) 1 Composite materials company (Xperion) 4 Application companies (Electrical bike, Truck, Pallet handler…) 2 Power electronics companies (Migatronic , KK-Electronic) Søren Juhl Andreasen Systemopbygning 10 ∙ Possibilities for an overall configuration of a power pack 1. Fuel Cell alone 2. Fuel Cell og DC/DC-converter DC FC Advantages: Very simple system Disadvantages: Very large FC stack ($$ !) AC Inverter FC must handle power peaks Motor High demands for motor and intverer Variating DC voltage Advantages: DC FC DC DC/DC Steady DC inverter voltage AC Inverter Simple Motor Disadvantages: Very large FC stack ($$ !) FC handles power peaks Søren Juhl Andreasen Systemopbygning 11 3. Operation with FC, DC/DC-converter and buffer energy storage a) Energy storage : battery b) Energy storage : battery and super capacitor c) Energy storage : super capacitor DC DC FC DC/DC Buffer AC Inverter Motor Preferable system configuration SCAP BAT FC DC DC DC DC DC/DC DC/DC DC/DC Adv.: I n v e r t e r Smaller FC stack Steady DC inverter voltage AC Super cap. only for power peaks Battery as extra energy storage Motor FC stack charges batteries and supercaps Full control of charging and discharging D.adv.: Exstra charging circuits for battery and supercaps More complicated system Søren Juhl Andreasen System, HT-PEM with Reformer 12 ∙ Feasible fuels, liquid i.e. methanol (ethanol) ▫ ▫ Direct Methanol Fuel Cell Fuel cell system with reformer ◦ ◦ ∙ High Temperature PEM running on reformed methanol ▫ ▫ ▫ ▫ ▫ ▫ ▫ ▫ ▫ ▫ ▫ ▫ ∙ LTPEM (Classic Nafion membran) HTPEM (PBI membrane) FC operating conditions 120-200 C Methanol reformer temperature 200-250 C Thermal integration Lower cell voltage No CO-poisoning (!) No humidity control -> Very simple stack and system design (!) New technology Potential for improvements Significantly less expensive than Nafion based MEA’s (!) Liquid water must never be present Possible cooling with cathode air Long start-up time FC system and application control ▫ ▫ ▫ Classic linear control. P PI PID control. ss control, observer design Nonlinear control. Lyaponov theory, robust control Optimal control Søren Juhl Andreasen Performance of HTPEM 13 Søren Juhl Andreasen Thanks for your attention 14 www.iet.aau.dk/~sja