Fakulti: FAKULTI KEJURUTERAAN ELEKTRIK Semakan Tarikh Keluaran Pindaan Terakhir No. Prosedur Nama Matapelajaran: Makmal Mikroelektronik Kod Matapelajaran : SEW 4722 :1 : 2013 : 2013 : PK-UTM-FKE-(0)-10 SEW 4722 FAKULTI KEJURUTERAAN ELEKTRIK UNIVERSITI TEKNOLOGI MALAYSIA KAMPUS SKUDAI JOHOR MICROELECTRONICS LABORATORY Optimization of MOSFET electrical characteristics using TCAD Tools Disediakan oleh Nama Disahkan oleh : Ketua Jabatan Nama : Dr. Shaikh Nasir Shaikh Husin Tandatangan Cop : Pensyarah : Dr Suhana Mohamed Sultan : : Tandatangan Cop : : Tarikh : 9 September 2013 Tarikh : September 2013 1 1. Project Introduction As the Integrated Circuits (IC) industry advances into the ULSI era, use of modeling tools for sub-micron devices has become part and parcel in building up process architectures. The conventional “trial and error” approach in experimenting with process and device design is both expensive and time-consuming. For a fully integrated modeling system, a virtual semiconductor device undergoes processes like ion implantation, diffusion, etching etc.,to form the MOSFET device structure. This finished “product” is then exported into a device simulator to “test” its electrical functionality. After the parameter extraction, SPICE simulation can be activated to simulate at circuit level, where the devices are connected through interconnects. In this simulation exercise, the subject of interest is that of the process flow of a typical n-MOS device and its impact on the electrical characteristics of the device. 2. Theory 2.1 MOS transistor device characteristics Figure 1: MOS transistor structure showing three dimensional view From Figure 1, it can be seen that a MOS transistor is essentially a MOS structure with two overlapping pn junctions on either side of the gate. For a MOSFET device, there are basically 4 regions of operation: linear, saturation, breakdown and cut-off as shown in Figure 2. 2 2.2 Linear Region This is the region in which Ids increases linearly with Vds for a given Vgs. Ids can be expressed as: (1) where µ is the mobility of the carriers in the channel, COX is the gate oxide capacitance per unit area, W/L is the device width-to-length ratio, and Vth is the threshold voltage. 2.3 Saturation Region From Figure 2(1), it can be seen that Ids no longer increases linearly, as Vds increases to higher values. Ids in the saturation region can be expressed as: (2) showing the independence of Ids on Vds. 2.4 Breakdown Region This occurs at high values of Vds and is characterized by a super-linear increase of Ids with increasing Vds. This may occur due to punchthrough or avalanche breakdown. 2.5 Cut-off Region This occurs at very low values of Vgs (<Vth) and is characterized by extremely low Ids. The gate IV characteristics are also shown in Figure 2(ii). 3 (i) (ii) Figure 2 (i) Typical enhancement MOSFET drain current (Ids) drain voltage (Vds) characteristics with gate voltage (Vgs) as a parameter, showing different regions of device operation; (a) linear, (b) saturation, (c) cut-off, and (d) breakdown regions (ii) Typical MOSFET transfer characteristics showing all regions of device operation 3. Short Channel Effects (SCEs) The gate voltage controls most of the space charge induced in the channel area of a long channel device during inversion. MOSFET scaling developments are forced to face the challenges of short channel effect (SCE). SCE is one of the most critical problems of deep submicron MOSFET devices. SCE has become the main technological barrier as a MOSFET is scaled down approaching nano scale region. It has caused performance degradation and altered the electrical characteristics of a device and summarized as follow threshold voltage roll-off, drain induced barrier lowering (DIBL), high leakage current, poor subthreshold slope etcs. 4. Subthreshold Leakage Current A MOSFET operates in the weak inversion (subthreshold) region when the magnitude of the gate-source voltage is less than the magnitude of the threshold voltage. In the weak inversion mode, current conduction between the source and the drain (the substreshold leakage current) is primarily due to diffusion of the carriers. The transistor off-state current (IOFF) is the drain current when the gate to source voltage is zero. IOFF is affected by the threshold voltage, channel length, channel width, depletion width beneath the channel ara, channel/source doping profiles, drain/source junction depths, gate oxide thickness, supply voltage and the junction temperature. Figure 3 (i) shows the drain current (IDS) versus gate voltage (VGS) and Figure 3(ii) shows the log IDS-VGS. 4 (i) (ii) Figure 3: (i) IDS-VGS plotted graph (ii) inverse IDS-VGS shows the subtreshold slope The threshold voltage of a MOSFET is reduced with decreasing channel length. The effects of scaling the channel length on the threshold voltage and subtreshold leakage current characteristics of a MOSFET are called short channel effects (SCEs). As with respect to the gate voltage is approximately linear in subtreshold region. The subtreshold slope, S (mV/decade) can be evaluated by choosing two points in the subthreshold region of an ID-VGS plotted graph such that the subthreshold leakage current changes by a factor of 10. Subthreshold slope defines the inverse slope of log (ID) versus VGS plotted graph, as shown in Figure 4. The typical value of subthreshold slope is 60 mV/decade. A device characterized by steep subthreshold slope exhibits a faster transient between off-on states. Subthreshold slope can be evaluated by equation 3. ππ’ππ‘βπππ βπππ πππππ = βππΊπ πππβπΌπ· (3) ION Figure 4: Subthreshold Slope Calculation 5 5. ION/IOFF ratio Another important parameter in a MOSFET device is the ION/IOFF ratio. As feature size decreases, static power consumption is a great concern. This can be observed in the leakage current when the device is turned off or known as IOFF. The IOFF as shown in Figure 4 may result in high power consumption for devices of large-scale integrated circuits, such as memory, processors, controllers, communication and networking circuits, etc. The high power consumption, in turn, can adversely affect requirements for heat dissipation. Additionally, in the case of some hand-held products, the integrated circuits with excess leakage may reduce the operating-time that may be available within a given fixed-energy battery life. Accordingly, there may be a demand for low-leakage MOSFETs. Meanwhile ION is the maximum drain current at given gate and drain voltages and it is desirable to obtain high ION for high current drive applications. 6. Enhancement mode vs. Depletion mode In most applications, two kinds of NMOS transistors are used; enhancement mode devices and depletion mode devices. The enhancement mode device has a threshold voltage Vth greater than 0, and for the depletion mode device Vth is less than 0. However, the best device for logic circuit application is enhancement mode device due to its controlled power consumption and easier to turn off the circuit when it is not in use. 7. Laboratory Tasks The project is using the Silvaco (Athena-Atlas) as a process and device simulation tool. The students are required to familiarize themselves with Silvaco in order to complete the project task end of this laboratory schedule. Therefore, the students are required to complete the familiarization and project tasks. The flow of a typical n channel MOSFET Process Simulation is given in Attachment 1 and Attachment 2 (ATHENA command). i. Familiarization Task 1. Able to define and analyze the process of an n-channel metal-oxidesemiconductor Field Effect Transistor (NMOS) using ATHENA. 2. Characterize the NMOS device in ATLAS (Ids-Vg and Ids-Vds graph). Extract the threshold voltage (Vth), ION, IOFF, and subthreshold swing (S). 6 ii. Problem You have successfully fabricated an n-MOS device for logic gate application and the device process follows the input file named device_PBL2.in. The device structure is shown in Figure 5. Your colleague measured the device and found the device operates in depletion mode of operation as shown in Figure 6. Besides, the device exhibits poor ION/IOFF ratio of ~1 and subthreshold slope of >1 V/decade. The current device channel length is 100 nm. Without changing the oxide thickness, you need to modify the device process in order to obtain device characteristics as shown in Table 1. These requirements are needed to ensure the device performance in logic applications. Parameters Current device Requirement Vth [V] -2 0 V < Vth < 1 V ION/IOFF ~ 10 > 1 x 106 Subthreshold Slope (SS)[V/dec] >1 ≤ 0.1 Table 1: Current device characteristics and requirements to enhance the device performance iii. Tasks/Approaches 1. Learn and understand the Silvaco’s TCAD software by trying out the examples. 2. Simulate the current processed device in ATHENA and obtain the Ids-Vg plot in linear and logarithmic as shown in Figure 6 using ATLAS. 3. Modify and vary the current process in ATHENA to observe any changes in the device characteristics without changing the oxide thickness. Determine the optimal values. 4. Extract the characteristics of the device structure and do the cross sections on the device due to parameter changes. The discussion on the analysis should be included. Report should be submitted on the 5th week of the lab session to the lab technicians, Puan Siti Rohani Binti Samiron/Puan Wan Norafiza. 7 Figure 5 NMOS Device Structure Figure 6 Linear Id-Vg plot measured from current processed device Figure 7 Logarithmic Id-Vg plot measured from current processed device 8