Southern Regional Aquaculture Center AQUAPONICS - An Integrated Fish and Plant Production System- Jason Danaher University of the Virgin Islands Agricultural Experiment Station RR 1 Box 10,000 Kingshill, U.S. Virgin Islands 00850 Southern Regional Aquaculture Center What is Aquaponics Combined culture of fish and hydroponic plants in a recirculating aquaculture system – Aquaculture + Hydroponics = Aquaponics – Advantages • Plants use nutrients from fish waste to produce a marketable product – Hydroponic plants act as biofilter • Integrated systems reuse nutrients, conserve water and share infrastructure/operational cost – Disadvantages • Management requires knowledge of fish and plant husbandry • Requires commercial fish diet and reliable energy source • Moderate initial capital costs for system construction http://srac.tamu.edu/ Southern Regional Aquaculture Center Overhead View of Aquaponic System Base addition Fish production tanks Hydroponic tanks Degassing Sump Clarifier Net tanks http://srac.tamu.edu/ Southern Regional Aquaculture Center Fish Production Tanks Four tanks per commercial system Round tank with central drain – Water turnover rate once every 80 minutes http://srac.tamu.edu/ Southern Regional Aquaculture Center http://srac.tamu.edu/ Southern Regional Aquaculture Center Tilapia production Stocking and Harvesting – Stock 600, sex reversed, male Nile tilapia fingerlings/tank • Average weight 50-75 grams/fish Tilapia Diet – Feed a floating diet with 32% protein 3 times/day • Feed ad libitum • Expect FCR of 1.5 – 1.7 – Drain and harvest tank 24 weeks later Achieve daily feeding rate of 60 – 100 grams of diet/m2 of • Average weight 700 – 750 grams/fish • Survival greater than 95% hydroponic growing area/day Staggered production – Allows a tilapia harvest every 6 weeks – A total of 2 harvests from each tank/year – Approximately 28 – 47 lbs of feed/day/aquaponic system – This is optimal amount for plant production, balances the system, and minimizes water quality problems Aeration – 22 airstones/tank – One, 1.5 horsepower regenerative blower http://srac.tamu.edu/ Southern Regional Aquaculture Center Staggered Production Tank 1 Tank 2 Tank 3 Tank 4 http://srac.tamu.edu/ Southern Regional Aquaculture Center Harvesting a Tilapia Tank Tank 1 Tank 2 Tank 3 Clarifier 1 Tank 4 Sump Clarifier 2 http://srac.tamu.edu/ Southern Regional Aquaculture Center Tilapia Production Marketable Nile tilapia Feeding a Fish Tank http://srac.tamu.edu/ Southern Regional Aquaculture Center Cylindro-conical Clarifier Function – Primary method for solids removal and discharge – Baffled walls slow water velocity Two units per commercial system – Each unit receives effluent from two fish tanks Size – 1,000 gallons/unit Water turnover rate – Once every 20 minutes = 50 gallons/minute Sludge removed 2-3 times daily http://srac.tamu.edu/ Southern Regional Aquaculture Center Cross Sectional View of Clarifier Removing Solids Baffled Wall Effluent Entering Clarifier from Fish Tank 45o – 60o slope Effluent moving to Net Tanks to filter particulate matter Area of concentrated settled solids for discharge http://srac.tamu.edu/ Southern Regional Aquaculture Center Effluent discharged from clarifier http://srac.tamu.edu/ Southern Regional Aquaculture Center Net Tanks Function – Capture suspended solids escaping clarifier – Allows solid matter to leach dissolved nutrients Four units per commercial system Need to be cleaned 1-2 times weekly – Cleaning affects nitrate concentrations and thus plant production http://srac.tamu.edu/ Southern Regional Aquaculture Center Cross Sectional View of Net Tank Filtering Suspended Solids NO3- Mn+ S+ Mg+2 NO3 NO3- - Ca+2 NO3- NO3- http://srac.tamu.edu/ Southern Regional Aquaculture Center Orchard netting in Net Tank getting washed http://srac.tamu.edu/ Southern Regional Aquaculture Center Degassing Tank Heavy aeration blows off nitrogen gas and hydrogen sulfide produced in anaerobic environment of net tanks Distributes water to hydroponic raceways Nets seen prevent tilapia fry from entering hydroponic raceways http://srac.tamu.edu/ Southern Regional Aquaculture Center Hydroponic Raceways Total of six raceways; 3 pairs • Each raceway is 100 ft x 4 ft x 1.3 ft • Lined with LDPE food grade liner Total of 72 polystyrene rafts per system; 12 rafts per raceway • Each raft is 8 ft x 4 ft x 1.5 in One, 1.0 Hp regenerative blower supplies oxygen for plants in all six raceways – 25 airstones per raceway with 4-foot spacing Water turnover rate once every 180 minutes for each pair of raceways http://srac.tamu.edu/ Southern Regional Aquaculture Center Hydroponic raceways http://srac.tamu.edu/ Southern Regional Aquaculture Center Plastic Net Pots Net Pots – Support seedling on floating rafts allowing roots to contact water – Net pot size can vary depending on plant Seedlings – Started in greenhouse – Grown in soilless media and transplanted into net pot • Remain until harvested http://srac.tamu.edu/ Southern Regional Aquaculture Center Sump Lowest point in system – Water flows by gravity from fish tanks until it reaches the sump The sump collects water from the hydroponic raceways before the water is pumped back to fish culture tanks Site for water make up due to evaporation, transpiration and waste removal – Float valve allows make-up water to enter http://srac.tamu.edu/ Southern Regional Aquaculture Center Base Addition Tank and Pump Base Addition Tank – Function • Site for chemical base addition to maintain optimum pH • Slowly adds base to sump via vigorous aeration • Site for nutrient supplementation Pump • Returns water from sump to fish culture tanks – Pumps 100 gallons/minute http://srac.tamu.edu/ Southern Regional Aquaculture Center pH and base addition Must compromise pH for fish, plants and biofiltration – Fish prefer 7.5 – 8.5 – Plants prefer 6.0 – 6.5 – Nitrifying bacteria prefer 7.0 – 8.0 • Maintain aquaponic system pH at 7.0 – Calcium hydroxide [Ca(OH)2] and potassium hydroxide (KOH) increase pH when it falls below 7.0 » Calcium hydroxide and potassium hydroxide added on alternate basis until pH returns to 7.0 http://srac.tamu.edu/ Southern Regional Aquaculture Center Base used to supplement nutrients and neutralize pH Calcium Hydroxide Powder Potassium Hydroxide Prills/Flakes http://srac.tamu.edu/ Southern Regional Aquaculture Center http://srac.tamu.edu/ Southern Regional Aquaculture Center Regenerative Blowers http://srac.tamu.edu/ Southern Regional Aquaculture Center Fish tank Fish tank http://srac.tamu.edu/ Southern Regional Aquaculture Center Net Tanks Net Tanks Clarifier Clarifier Sump Effluent Storage Fish Tank Fish Tank http://srac.tamu.edu/ Southern Regional Aquaculture Center Plant Requirements Light Oxygen Temperature – Indoor production is climate controlled – Outdoor production is dependent on the season Adequate Spacing – Dependent on the crop Protection – Wind protection – Control of pests http://srac.tamu.edu/ Southern Regional Aquaculture Center Plant Requirements There are 16 essential macronutrients and micronutrients for plant growth – Macronutrients • N, P, K, Ca, S, Mg – Micronutrients • B, Cl, Cu, Fe, Mo, Mn, Z There are recommended ranges for aquaponic and hydroponic vegetable production – Typically aquaponic nutrient levels are lower than recommended hydroponic nutrient levels • Possible because fish are always creating effluent that passes through hydroponic raceways http://srac.tamu.edu/ Southern Regional Aquaculture Center Nutrient concentration Aquaponics vs Hydroponics Nutrient Aquaponics (mg/L) Hydroponics (mg/L) Calcium 10.0 – 82.0 150.0 Magnesium 0.7 – 13.0 50.0 Potassium 0.3 – 192.0 150.0 Nitrate 0.4 – 82.0 115.0 Phosphate 0.4 – 15.0 50.0 Sulfate 0.1 – 23.0 113.0 Iron 0.03 - 4.3 5.0 Manganese 0.01-0.20 0.5 Copper 0.01-0.11 3.0 Zinc 0.11-0.80 0.05 Molybdenum 0.01-0.23 0.05 Boron 0.01-0.17 0.5 http://srac.tamu.edu/ Southern Regional Aquaculture Center Nutrient Supplementation Tilapia effluent provides adequate levels of macronutrients and micronutrients, but supplementation of calcium, potassium and iron required Calcium supplemented with addition of calcium hydroxide Potassium supplemented with addition of potassium hydroxide Iron supplemented with the addition of chelated iron to maintain concentration of 2 mg/L http://srac.tamu.edu/ Southern Regional Aquaculture Center Plant Production Methods Batch Culture – One planting and one harvest of aquaponic system during plant production period • Can quickly deplete nutrients as plants mature Staggered Production – Multiple plantings and harvests on a rotational basis • Prevents quick nutrient depletion • Allows uniform nutrient uptake http://srac.tamu.edu/ Southern Regional Aquaculture Center Staggered Plant Production Hydroponic Raceways Fish Tanks http://srac.tamu.edu/ Southern Regional Aquaculture Center Harvesting a Staggered Crop Push to end of raceway http://srac.tamu.edu/ Southern Regional Aquaculture Center Lettuce Production Seedlings require four weeks in the greenhouse before transplant into aquaponic system Harvest after four weeks in the aquaponic system Leaf lettuce – Sierra 156 g/plant – 60 seedlings/raft Crisphead – Montello 149 g/plant – 60 seedlings/raft Romaine – Parris Island 204 g/plant – 48 seedlings/raft Bibb – Boston bibb 88 g/plant – 88 seedlings/raft http://srac.tamu.edu/ Southern Regional Aquaculture Center Basil Production Seedlings require three weeks in the greenhouse before transplant into aquaponic system Harvest is dependent on management strategy Staggered production – Cut and come again – Cut at 4 week intervals – 3 months production • Cut 3 times then remove 48 plants/raft http://srac.tamu.edu/ Southern Regional Aquaculture Center Potential Crops Mint Chives http://srac.tamu.edu/ Southern Regional Aquaculture Center Potential Crops Cucumbers http://srac.tamu.edu/ Southern Regional Aquaculture Center Potential Crops Collard Greens Pak Choi http://srac.tamu.edu/ Southern Regional Aquaculture Center Potential Crops Water Spinach http://srac.tamu.edu/ Southern Regional Aquaculture Center Potential Crops Cut Flowers & Melons http://srac.tamu.edu/ Southern Regional Aquaculture Center Plant Pest Management and Control No Synthetic Chemical Pesticides – Will harm fish and nitrifying bacteria Biological Controls Used to Control Insects BotaniGard Armicarb Dipel Bacteria Controls caterpillars Fungus Controls soft bodied insects White flies, Aphids Potassium bicarbonate Controls fungus Powdery Mildew Changes pH of leaf surface making it unsuitable for fungus growth http://srac.tamu.edu/ Southern Regional Aquaculture Center Soaps and Oils Coats or contacts insect causing death. Broad-spectrum – Careful with beneficial insects http://srac.tamu.edu/ Southern Regional Aquaculture Center Best Management Practices for Pests Integrated Pest Management Operation and Maintenance for Pesticide Management Environment Disease Pathogen Host http://srac.tamu.edu/ Southern Regional Aquaculture Center Pythium sp. Root fungus – No biological control – Low temperature reduces its growth and impact on crop • Not usually a factor in temperatures less than 28oC • Like any crop there are better seasons of the year to grow than others – Effect is also dependent on crop variety and resistance Want to see clean, white roots = healthy plant http://srac.tamu.edu/ Southern Regional Aquaculture Center Snails Not necessarily harmful to plants or fish but snails will graze on nitrifying bacterial film under rafts reducing biofiltration capability of system Red ear sunfish/Shell crackers used to control snails in hydroponic raceways http://srac.tamu.edu/ Southern Regional Aquaculture Center Principles to Remember Staggered fish and plant production maintains a balanced nutrient concentration in the system Optimum fish feeding rate, 60 - 100 g/m2 plant area/day prevents nutrient accumulation or deficiency Frequency of net tank cleaning controls nitrate levels through denitrification Base addition maintains optimal pH and supplements nutrients Be vigilant in preventing, recognizing and treating plant pests/disease http://srac.tamu.edu/ Southern Regional Aquaculture Center http://srac.tamu.edu/ Southern Regional Aquaculture Center ADDITIONAL INFORMATION • Southern Regional Aquaculture Center (SRAC) • SRAC Fact Sheets • Aquaponics • https://srac.tamu.edu/index.cfm/event/getFactSheet/whichfactsheet/105/ • Tilapia Production • Life History and Biology •https://srac.tamu.edu/index.cfm/event/getFactSheet/whichfactsheet/53/ • Tank Culture •https://srac.tamu.edu/index.cfm/event/getFactSheet/whichfactsheet/52/ • Recirculating Systems and Management • https://srac.tamu.edu/index.cfm/event/getFactSheet/whichfactsheet/103/ • University of the Virgin Islands Aquaculture Program • Aquaculture - International Aquaponics and Tilapia Aquaculture Course http://srac.tamu.edu/ Southern Regional Aquaculture Center Additional Information http://srac.tamu.edu/ Southern Regional Aquaculture Center ACKNOWLEDGEMENTS University of the Virgin Islands Aquaculture Program • Dr. James Rakocy • Donald Bailey • R. Charlie Shultz • Rodolfo Castillo • Use of the aquaponic computer-aided designs • Owner of AQUAPONICOS de EL SALVADOR • Located in La Libertad, El Salvador http://srac.tamu.edu/ Southern Regional Aquaculture Center NOTE SRAC fact sheets are reviewed annually by the Publications, Videos and Computer Software Steering Committee. Fact sheets are revised as new knowledge becomes available. Fact sheets that have not been revised are considered to reflect the current state of knowledge. The work reported in this publication was supported in part by the Southern Regional Aquaculture Center through Grant No. 200238500-11805 from the United States Department of Agriculture, Cooperative State Research, Education, and Extension Service. http://srac.tamu.edu/