Energy Brief 2014

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Program Goals

Practice good stewardship of public resources

Avoid wasting energy… Energy is money

Apply savings to fund improvements for more savings

Public Affairs is our mission … Set the example!
Utilities Data
Electricity
•
Provider:
City Utilities
•
Provider:
MSU Steam Generation Plant
•
Uses:
Heating:
24 buildings & Rec Ctr pool
Showers:
Res Life, Athletics, Rec Ctr
Steam lines:
Dining Halls
Hot water:
Restrooms
Steam
Water
•
Provider:
City Utilities
Chilled Water Loop
• Provider:
MSU Utilities
• Capacity:
5,930 tons
Utilities Distribution Tunnel
• 1.75 miles underground tunnel system
Utilities (Cost Allocation)
Water 6%
Natural Gas 16%
Sewer 3%
Electricity 75%
History of Energy Initiatives
1996-2014
History of Energy Initiatives
1996-2014
•1996 Energy Project
High Energy Usage
(1994)
BTU/Sq Ft/Year
80% Above Regional
180,000
33% Above National
150,000
171,610
129,075
120,000
95,167
90,000
60,000
Missouri
State
University
Regional
Avg
National
Avg
1996 Energy Review
 Feasibility
Study Revealed
• No centralized control of occupied buildings
• Inefficient lighting
• No sub-metering to manage high energy use
• Energy waste: $60K-$80K/mo
 Solution Option: “Energy Performance Contract”
• MSU borrows funds
• Install energy improvements
• Debt service paid with generated savings
• If “guarantee” not met, contractor must pay
Energy Performance Contract” Executed
• $5.5M of energy improvements
• Scope of work:
•
15,000 Lighting retrofits
•
Variable speed drive motors
•
Electric Meters in all major buldings
•
Central Energy Management System
Central Energy Management System

Saves energy when buildings are unoccupied
• Occupied Mode
70-75 degrees
• Unoccupied Mode
• Drifts to
80 degrees (summer)
60 degrees (winter)
• Buildings systems are not shut off
1996 Energy Project
 Energy Project Executed
• $5.5M of energy improvements
• Scope of work:
•
15,000 Lighting retrofits
•
Variable speed drive motors
•
Electrical meters for all major facilities
•
Central Energy Management System
1
Energy savings: approx. $ M/yr
Paid off in October 2005 (7.3 years)
History of Energy Initiatives
1996-2014
•1996 Energy Project – $5.5M Energy
Improvements
•1998 Electrical Distributions System Testing
•1999 Utility Master Plan
1999 Utility Master Plan
 Recommendations:

Upgrade the electrical spine for the future

Combine building chillers to “satellite plants”

Phase out inefficient steam-absorption chillers
History of Energy Initiatives
1996-2014
•1996 Energy Project – $5.5M Energy
Improvements
•1998 Electrical Distributions System Testing
•1999 Utility Master Plan
•2000 Utility Tunnel Repairs
- $5M Capital Appropriation
Utility Distribution Tunnel
Garst
Hammons
Hammons Stu
Ctr
Hutchens
Greenwood
Lab
JQH
Arena
Woods
Rec Center
Morri
s
Hall
BLSH
Freudenberger
King St.
Annx
Student
Union
Forsythe
Athl.Ctr
Wells
Cheek
Meyer Library
McDonald
Arena
Siceluff
Strong
CARR
Templ
e
Pummill
Hill
PH
Kemper Hall
Karls
Art Annex
Craig
Ellis
2000 Utility Tunnel Repairs
 Upgraded electrical systems
 Reduced line loss
 Corrected structural deficiencies
 Set us up for the next phase
History of Energy Initiatives
1996-2014
•1996 Energy Project – $5.5M Energy Improvements
•1998 Electrical Distributions System Testing
•1999 Utility Master Plan
•2000 Utility Tunnel Repairs
•2002 Mechanical Upgrade to Hammons Student Center
•2004 Energy Project - $10.9M Chilled Water Loop
2004 Energy Contract
Scope
 Chilled Water Loop
• Services 20 buildings
• Replaces 16 old and inefficient chillers
• Charged by large, efficient chillers
• 5 new
•4 existing
Cost:
 $10.8M of energy improvements
 To pay back within 15 years
Chilled Water Distribution
1,000T
Garst
Hammons
Hutchens
320T
Woods
Morris
720T
Total Design Capacity= 4,130 T
Freudenberger
Wells
Student
Union
Cheek
750T
Siceluff
500T
Strong
Carrington
Temple
Pummill
Hill
Powerhouse
Karls
840T
Art Annex
Craig
2004 Project - Impact on
Natural Gas Consumption
300,000
285,000
270,000
255,000
240,000
225,000
210,000
195,000
180,000
165,000
150,000
135,000
120,000
105,000
90,000
75,000
60,000
45,000
2004 Therms
2006 Therms
JAN
FEB
MAR APRIL MAY
JUNE JULY
AUG
SEPT
OCT
NOV
DEC
City Utilities
Top 10 Natural Gas Customers
#1 –
#2 –
#3 –
#4 –
#5 –
Missouri State University
St. Johns Regional Health Center
Cox Health
Kraft, Inc.
Regal-Beloit Electric Motors
Dairy Farmers of America
Springfield Board of Education
Clariant LSM-Missouri
U.S. Medical Center
Willow Brook Foods, Inc.
History of Energy Initiatives
1996-2014
•1996 Energy Project – $5.5M Energy Improvements
•1998 Electrical Distributions System Testing
•1999 Utility Master Plan
•2000 Utility Tunnel Repairs
•2002 Mechanical Upgrade to Hammons Student Center
•2004 Energy Project - $10.9M Chilled Water Loop
•2006 Utility Study
Rationale for a Study
• Last Utility Master Plan
1999
• Landscape had changed
• Utility spine upgrades
• Chilled Water Loop Installation
• Energy costs skyrocketed
• Natural Gas rates increased
• Electricity rates increased
2000-03
2006
185%
47%
Scope
 Evaluate:
 Boiler House and Steam Distribution System
 Chiller Water System
 Building Systems
2006 Utility Study Recommendations
 Chilled Water Loop Expansion
 Develop Sound Steam Distribution PM Program
 Cost-Center Accounting of Utilities
 Alternative Energy Options
Action Taken
 Chilled Water Loop Expansion
Chilled Water Distribution
Garst
Hammons
900T
Hutchens
Greenwood
Lab
JQH
Arena
Hammons Stu
Ctr
Woods
Blair
Shanno
n
Total Design Capacity= 5,030 T
Freudenberger
Wells
Student
Union
Cheek
Strong
Siceluff
Carringto
n
Temple
Pummill
Hill
Ellis
Kemper
Powerhouse
Karls
Craig
Action Taken
 Chilled Water Loop Expansion
Boiler House Modernization Project
 Upgraded two boilers
Tubes, refractory, burners, skin
 Supervisory Controls and Data Acquisition (SCADA)
Boiler Interior
Boiler House
New Boiler
Power House Condensate Tank
New Condensate Pit
Controls - 2007
New Control Room
Action Taken
 Chilled Water Loop Expansion
 Boiler House Modernization Project
 Replacement of Insulation and Steam Traps
• Potentially $250,000/yr savings
Insulation Issues
SteamTrap Issues
Action Taken
 Chilled Water Loop Expansion
 Boiler House Modernization Project
 Replacement of Insulation and Steam Traps
• Potentially $250,000/yr savings
 Chilled Water System Enhancements
• Install Pressure Independent Valves
Building Pressure Independent
Valves
… restore capacity
Chilled
Water Loop
Pressure Independent Valve Installation
Garst
Hammons
Hutchens
Greenwood
Lab
Hammons
Stu Ctr
Freudenberger
Installations since 2009
Union
Cheek
Carrington
Temple
Pummill
Strong
Ellis
Kemper
Plaster Sports
Complex
Craig
PIV Installation Benefits
Craig
#Valves
Ton A/C Saved
Hill
10
50T
Ellis
#Valves
Ton A/C Saved
Temple
6
50T
#Valves
Ton A/C Saved
Loop Capacity Recaptured =
17
300T
450 T
Therefore, no chiller required for the
Foster Family Recreation Center!
#Valves
Ton A/C Saved
7
50T
40 Valves
450T
Action Taken
 Chilled Water Loop Expansion
 Boiler House Modernization Project
 Replacement of Insulation and Steam Traps
• Potentially $250,000/yr savings
 Chilled Water System Enhancements
• Install Pressure Independent Valves
• Air & Dirt Separators
Air & Dirt Separator
AIR
Pipeline
Air-Dirt
Separator
DIRT
Dirt Removed
Eliminates Contaminants
Air Removed
Makes Denser Water
This means…
cleaner coils =
Coil
…better heat transfer
…less chilled water
…less costly chiller run time
…more savings and less
maintenance
Air/Dirt Separators
Garst
Hammons
Hutchens
Greenwood
Lab
Hammons Stu
Ctr
JQH
Arena
Woods
Morris
BLSH
Installation since 2009
Freudenberger
Student
Union
Wells
Cheek
Strong
Siceluff
Carringto
n
Temple
Pummi
ll
Hill
Ellis
Kemp
Powerhouse
Karls
Art Annex
Craig
History of Energy Initiatives
•1996 Energy Project – $5.5M Energy Improvements
•1998 Electrical Distributions System Testing
•1999 Utility Master Plan
•2000 Utility Tunnel Repairs
•2002 Mechanical Upgrade to Hammons Student Ctr
•2004 Energy Project - $10.9M Chilled Water Loop
•2006 Utility Master Plan
• 2007 – 2013 Add’l Energy Conservation Measures
Add’l Energy Conservation Measures
 Occupancy Sensors & Relamping via DNR
 2009 Campus-wide Occupancy Sensors
 2010 Campus-wide Relamping
Add’l Energy Conservation Measures
 Occupancy Sensors & Relamping via DNR
 Sensors paid off in one year
 Moved Electrical Feed to reduce demand rates
Add’l Energy Conservation Measures
 Occupancy Sensors & Relamping via DNR
 Sensors paid off in one year
 Moved Electrical Feed to reduce demand rates
 Boiler replacement to match summer load
Add’l Energy Conservation Measures
 Occupancy Sensors & Relamping via DNR Loan
 Sensors paid off in one year
 Moved Electrical Feed to reduce demand rates
 Boiler replacement to match summer load
 CW Loop Improvements
Chilled Water Distribution
North-South CW Leg
Garst
Hammons
Hammons
Stu Ctr
Hutchens
Greenwood
Lab
JQH
Arena
Woods
BLSH
Rec Center
Freudenberger
Wells
Student
Union
Cheek
Strong
Siceluff
Carrington
Temple
Pummill
Hill
Ellis
Kem
p
Powerhouse
Karls
Craig
Chilled Water Distribution
Forsythe
Connects to CW Loop
Garst
Hammons
900T
Hutchens
Greenwood
Lab
JQH
Arena
Hammons
Stu Ctr
Woods
Total Design Capacity= 5,030 T
Blair
Shannon
Rec Center
Freudenberger
Wells
Forsythe
Student
Union
Cheek
Strong
Siceluff
Carrington
Temple
Pummill
Hill
Ellis
Kempe
r
Powerhouse
Karls
Craig
Chilled Water Distribution
HHPA & Wehr Band Hall
Sunvill
a
HHPA
Garst
Wehr
Hammons
900T
Hutchens
Greenwood
Lab
JQH
Arena
Hammons
Stu Ctr
Woods
Total Design Capacity= 5,030 T
Blair
Shannon
Rec Center
Freudenberger
Wells
Forsythe
Student
Union
Cheek
Strong
Siceluff
Carrington
Temple
Pummill
Hill
Ellis
Kempe
r
Powerhouse
Karls
Craig
Chilled Water Distribution
Meyer Library
Connects to CW Loop
Sunvill
a
HHPA
Garst
Wehr
Hammons
900T
Hutchens
Greenwood
Lab
JQH
Arena
Hammons
Stu Ctr
Woods
Total Design Capacity= 5,930 T
Blair
Shannon
Rec Center
Freudenberger
Wells
Forsythe
Student
Union
Strong
Meyer
Library
Cheek
Siceluff
Carrington
Temple
Pummill
Hill
Ellis
Kempe
r
Powerhouse
Karls
Craig
Completed Initiatives
 Occupancy Sensors & Relamping via DNR Loan
 Sensors paid off in one year
 Moved Electrical Feed to reduce demand rates
 Boiler replacement to match summer load
 CW Loop additional leg
 Continued Replacement of PIVs
 Outdoor LED Lighting
Installation of
LED Lights in
Visitor
Parking Lot
Before
Afte
r
History of Energy Initiatives
•1996 Energy Project – $5.5M Energy Improvements
•1998 Electrical Distributions System Testing
•1999 Utility Master Plan
•2000 Utility Tunnel Repairs
•2002 Mechanical Upgrade to Hammons Student Center
•2004 Energy Project - $10.9M Chilled Water Loop
•2006 Utility Master Plan
• 2007 – 2013 Add’l Energy Conservation Measures
•2009 - 2014 Heating & Cooling Efficiencies
Heating & Cooling Efficiencies
•
At the Power House
•
Policy & PM Enforcement
•
•
Matching Equipment to the Campus Demand
A New Synergy in Energy Conservation
Heating & Cooling Efficiencies
•
At the Power House
•
•
•
•
Policy & PM Enforcement
Matching Equipment to the Campus Demand
A New Synergy in Energy Conservation
Utility Distribution through the Tunnels
•
Cleaning up Past Sins
Carrington
Tunnel
2008-Present
2008
Present
Heating & Cooling Efficiencies
•
At the Power House
•
•
•
•
Matching Equipment to the Campus Demand
A New Synergy in Energy Conservation
Utility Distribution through the Tunnels
•
•
Policy & PM Enforcement
Cleaning up Past Sins
At the Building
•
Improving Heat Transfer & Reducing Flow
Benefits of Energy Improvements
1997-2014
Electrical Consumption
Electrical Consumption (kWh)
100,000,000
90,000,000
80,000,000
Would have been
70,000,000
60,000,000
Actual
50,000,000
40,000,000
30,000,000
Energy
384M Total kWh Saved…Equates to $21.2M!
Considered cost of the electricity: $0.0647/kWh
Natural Gas Consumption
4,000,000
3,500,000
Would have been
3,000,000
2,500,000
Actual
2,000,000
1,500,000
1,000,000
18.1M Total Therms Saved…Equates to $10.8M!
Total Energy Savings
9,000,000
8,000,000
7,000,000
Would have been
6,000,000
5,000,000
3,000,000
2,000,000
Baseline
Year
4,000,000
Board Approves 1st
Project
Actual
Total Energy Cost Avoided= $32M
Utility (Energy) Expenditures
$6,500,000
$6,000,000
$5,500,000
$5,000,000
$4,500,000
$4,000,000
$3,500,000
$3,000,000
$2,500,000
$2,000,000
Academic Building Growth
4,000,000
Gross Square Footage, Springfield Campus
3,500,000
3,000,000
2,500,000
2,000,000
1,500,000
1,000,000
500,000
0
95% Increase From 1994
$/kWh
$0.0800
$0.0700
$0.0600
$0.0500
$0.0400
$0.0300
$0.0200
$0.0100
Electrical Rates
$1.2000
Natural Gas Rates
$1.0000
$0.8000
$0.6000
$0.4000
$0.2000
$0.0000
Increases Since 1994
 Building Growth since 1994:
95%
 Utility Rate increases:
• Natural Gas
• Electric
91%
46%
 “Plug Growth”… increase in:
• Computers
• Refrigerators
• Copiers
• Microwaves
• Vending Machines
• Cell phones
 Campus population increase:
• Additional heat load
• Increases in exterior door openings
20%
1,710,127 sf
Energy Efficiencies
kbtu/sf/year
200
180
3,500,000
160
3,000,000
140
2,500,000
120
2,000,000
100
1,500,000
80
60
1,000,000
40
500,000
20
0
0
1994
1998
1999
2007
2010
2011
2012
2013
2014
Utility Bill Savings
$9,000,000
$8,000,000
$7,000,000
Would have been
$6,000,000
$5,000,000
Actual
$4,000,000
$3,000,000
$2,000,000
Total Cash Savings = $12.3M
Net Energy Savings
From 1997-2014:
Energy Costs Avoided:
Net Savings:
$ 32M
$ 12.3M !
Benefits Beyond Savings
 University & Community Involvement
• The Sustainability Movement
 Board Initiatives
Energy Sub-Committee
Energy Sub-Committee
to the Presidentially-Appointed Sustainability Committee
Members:
•
•
•
•
•
Associate Director Fac Mgmt (Chair)
Energy Manager
Associate VP of AIS
Sustainability Coordinator
Students
• Sustainability Committee members
• Faculty
• City Public Works
• City Utilities
Benefits Beyond Savings
 University & Community Involvement
• The Sustainability Movement
 Board Initiatives
Energy Sub-Committee
Revolving Fund for new Energy
Projects
 Environmentally-Friendly
Environmental Impact
(1997 - 2014)
The volume could fill:
POLLUTION REDUCTION:
Carbon Dioxide:
293,827 Tons
21,765
Goodyear
Blimps
58
Nitrous Oxide (Acid Rain):
784 Tons
Sulfur Dioxide:
667 Tons
Goodyear
Blimps
49
Goodyear
Blimps
Benefits Beyond Savings
 University & Community Involvement
• The Sustainability Movement
 Board Initiatives
Energy Sub-Committee
Revolving Fund for new Energy Projects
Energy Audit
 Concern for the Environment
 Energy Awareness
Energy Green Kiosk
TIPS TO SAVE:
Turn out the lights when departing
 Adjust thermostat
 Close windows during hot/cold seasons
 Turn off computer when not in use
 Space heaters off when unattended
Building Efficiencies Forward
 LEED Buildings
Darr Ag Learning Center
University Recreation Center
Building Efficiencies Forward
 LEED Buildings
 Class Consolidation
Class Consolidation Project
•
Phase I: Summer 2013
•
•
•
•
Savings of $15,939
Reduction of 161 metric tons of carbon dioxide equivalent
Phase II: Summer 2014
•
•
•
•
4 partially unoccupied buildings (evenings & weekends)
9 totally or partially unoccupied buildings (evenings & weekends)
Savings of $38,976 (Accumulated)
Reduction of 384 metric tons of carbon dioxide equivalent
Phase III: All year, starting Fall 2015
Future Opportunities
 Chilled Water Reset
Chilled
Water Loop
42°
44°
Chilled
Water Loop
42°
46°
Chilled
Water Loop
44°
48°
Chilled
Water Loop
46°
50°
Chilled
Water Loop
48°
52°
Chilled
Water Loop
50°
52°
Chilled
Water Loop
42°
Chilled
Water Loop
42°
Future Opportunities
 Chilled Water Reset
 Additional PIV’s to 6 buildings
 Addition Air/Dirt Separators – 10 locations
 Chilled Water Study
 Connections to CW Loop
 Sunvilla Tower
 Occupational Therapy
 Welcome Center
Chilled Water Distribution
Sunvilla
HHPA
Occup.
Therapy
1000T
Garst
Wehr
LaCrosse/
Field Hockey
Hammons
900T
Hammons
Stu Ctr
Hutchens
Greenwood Lab
JQH Arena
320T
Woods
V.Ball
Blair
Shannon
Track/Soccer
Total Design
Capacity
5,930 T
Freudenberger
Meyer
Library
900T
Wells
500T
Siceluff
840T
Cheek
Glass
Student
Union
Forsythe
Strong
Carrington
Existing
Temple
750T
Pummill
Kemper
Power
house
Future
Hill
Ellis
Funded Work
Welcome
Center
Rec Center
840T
Karls
Art Annex
Craig
Future Opportunities
 Chilled Water Reset
 Addition PIV’s to 6 buildings
 Addition Air/Dirt Separators – 10 locations
 Chilled Water Study
 Connections to CW Loop
 Sunvilla Tower, Occupational Therapy, Welcome Center
 More re-lamping parking lots with LEDs
Outdoor LED Installations map
Future Opportunities
 Chilled Water Reset
 Addition PIV’s to 6 buildings
 Addition Air/Dirt Separators – 10 locations
 Chilled Water Study
 Connections to CW Loop
 Sunvilla Twr, Occup Therapy & Welcome Ctr
 More re-lamping parking lots with LEDs
 Virtual Servers
 Collaboration with Computer Services
 LEED EB (existing building)
 Photo-voltaics
 Solar heating
 Wireless Thermostats
 Continue to educate the campus community
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