Sample Schemes of Work and Lesson Plans Engineering OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing This Support Material booklet is designed to accompany the OCR Engineering Diploma specification for teaching from September 2008. © OCR 2009 Contents Contents 2 Sample Scheme of Work: OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing 3 Sample Lesson Plan: OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing 2 of 10 9 Engineering Diploma Sample Diploma Scheme of Work OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Suggested teaching time 6 Hours Topic outline Topic CAD/CAM - How and where it is used in design and manufacturing Suggested teaching and homework activities Suggested resources Points to note Overview: This unit is assessed internally via a controlled assignment in which the learners must produce a range of design ideas in 3D plus a short report to cover the other assessment criteria. The assignment requires the learners to produce a range of 3D CAD models of design ideas plus short report including digital evidence and screen shots. This unit will enable learners to acquire skills; knowledge and understanding of the role of computer aided design in engineering. The learners will gain knowledge of how computers and software packages are used for modelling and to provide data for a variety of engineering purposes, including design, testing and planning for manufacture. Practical work using CAD can reflect learner’s own interests and the design process may contribute to other units such as F558 Selection and application of engineering materials. There are opportunities for Learners to both develop and demonstrate their PLT’s. Learners will be able to: 1. initial activity on preparing for the industrial visit Plan and carry out research to identify a range of applications 2. recap on any L2 qualifications that may have introduced this subject to the learners = Innovative teaching idea Engineering Diploma Industrial visit to see products being made and the role that computers and CAD played in the process This topic should take a number of lessons to complete It is assumed that learners have acquired = ICT opportunity 3 of 10 Sample Diploma Scheme of Work OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Suggested teaching time 6 Hours Topic outline of CAD/CAM within design and manufacturing systems. Undertake a formative evaluation of the research Plan and carry out research to identify applications of concurrent engineering within design and manufacturing systems. Undertake a formative evaluation of the research = Innovative teaching idea 4 of 10 Topic CAD/CAM - How and where it is used in design and manufacturing Suggested teaching and homework activities Suggested resources 3. groups to produce checklist/work sheet for visit Internet access 4. completed worksheets displayed for others after visit Videos/visiting speakers Work sheets for the visit, Digital camera/video Examples of products that have benefited from this system e.g. mobile phones, aerospace (Boeing and Airbus) etc Materials and reference sources 1. Presenter led discussion on what is the definition of a concurrent system with examples 2. group activity: identify and describe all the stages in a concurrent system. What are the benefits and list possible problems that it could encounter Points to note some experience of design software at KS4 This topic enables learners to both acquire the required knowledge and understanding and the skills required for the controlled assessment task. This topic should take a number of lessons to complete This topic enables learners to both acquire the required knowledge and understanding and the skills required for the controlled assessment task. = ICT opportunity Engineering Diploma Sample Diploma Scheme of Work OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Suggested teaching time 25 hours Topic Produce and modify 2D and 3D drawings Topic outline Suggested teaching and homework activities Suggested resources Points to note Learners will be able to: 1. Examples of engineered components for learners to ‘reverse engineer’ and produce accurate drawings This topic will take a number of lessons to complete Example Worksheets and drawings to modify It is assumed that learners have acquired some experience of design software at KS4 and this topic will built on that Appropriate CAD software and hardware Library of standard component drawings Examples of engineered components for learners to reverse engineer and produce accurate drawings This topic will take a number of lessons to complete Example Worksheets and drawings to modify This topic enables learners to both acquire the required knowledge and understanding and the skills required for the controlled assessment task. Confidently and consistently design and model using 2D and 3D software Presenter to assess the learners level of previous CAD experience, via a test or worksheets, and develop a suitable delivery approach 2. various approaches could be taken depending on the learners previous KS 4 experience e.g. workbooks, components to draw, unfinished drawings to complete Produce drawings to specified British and International standards = Innovative teaching idea Engineering Diploma 1. Continue the approach adopted in previous topic and also start working on 3D drawings 2. Presenter led discussion on comparing standard drawings with non standard examples = ICT opportunity 5 of 10 Sample Diploma Scheme of Work OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Suggested teaching time 25 hours Topic outline Topic Produce and modify 2D and 3D drawings Suggested teaching and homework activities Suggested resources 3. Copy of BSI 8888 Appropriate CAD software and hardware Examples of drawings with errors Groups to discuss and analyse existing or peer examples of drawings with suggestions for improvements Points to note 4. Learners to produce 2D/3D accurate drawings after feedback and modification = Innovative teaching idea 6 of 10 = ICT opportunity Engineering Diploma Sample Diploma Scheme of Work OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Suggested teaching time 4 hours Topic Develop design presentations Topic outline Suggested teaching and homework activities Suggested resources Points to note Learners will be able to: 1. Presenter led activity on what makes a good design presentation Back ground info on what makes a good presentation of a drawn product This topic with take a number of lessons to complete Produce, modify and store presentation drawings 2. Learners to experiment and use various methods to render and enhance their drawings Examples of previously produced presentations Relevant ICT hardware and software, examples can be found in the unit text This topic enables learners to both acquire the required knowledge and understanding and the skills required for the controlled assessment task. 3. Learners to practise presentation skills by showing their designs to peers = Innovative teaching idea Engineering Diploma = ICT opportunity 7 of 10 Sample Diploma Scheme of Work OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Suggested teaching time 5 hours Topic Hhow to test and prove designs Topic outline Suggested teaching and homework activities Suggested resources Points to note Learners will: 1. Learners will ideally use the drawings previous created and run test to prove them This topic with take a number of lessons to complete 2. Learners to also use software to simulate their drawn component operating within an assembly This topic has strong links with F558 Application of engineering materials This topic enables learners to both acquire the required knowledge and understanding and the skills required for the controlled assessment task. Select appropriate materials and processes when designing for manufacture. Test and simulate design ideas. Make and apply any necessary modifications = Innovative teaching idea 8 of 10 Back ground info, examples and demonstrations of virtual testing and simulations e.g. finite element analysis, load bearing evaluation, thermal transfer and components in motion Relevant ICT hardware and software, examples can be found in the unit text Resources to produce a prototype 3. Learners to also produce a prototype from their drawing = ICT opportunity Engineering Diploma Sample Diploma Lesson Plan OCR Level 3 Principal Learning in Engineering H811 Unit F557: Applications of computer aided designing Reverse Engineering OCR recognises that the teaching of this qualification above will vary greatly from school to school and from teacher to teacher. With that in mind this lesson plan is offered, as a possible approach but will be subject to modifications by the individual teacher. Lesson length is assumed to be one hour. Learning Objectives for the Lesson Objective 1 Learners can explain the concept of ‘Reverse engineering’ Objective 2 Learners can produce a drawing from an artefact Objective 3 Learners can access drawings of standard components and know how to use them Recap of Previous Experience and Prior Knowledge Learners have been introduced to the use of computers in designing and: Can product engineered drawings with CAD Has produced an engineered product from a CAD drawing Ideally had an industrial visit to see a product made Content Time Content 5 minutes Presenter led introduction of what ‘reverse engineering’ is and how it is achieved 5 minutes Group discussions on where and why this technique is important 5 minutes Video of existing components being scanned and drawings being generated 25 minutes Learners to start to measure and draw a suitable artefact (standard component) 10 minutes Presenter to supply a range of standard component drawings for the learners to compare with their created drawings Engineering Diploma 9 of 10 Sample Diploma Lesson Plan Consolidation Time Content 10 minutes Group discussion on the merits of standard components in the production of design drawings Homework Learners to research and collect electronic versions of standard component drawings 10 of 10 Engineering Diploma