Photovoltaic Systems Ahmed G. Abo-Khalil Power Electronics and Power Conversion , Assiut University 1 Components of PV Systems Power Electronics and Power Conversion , Assiut University 2 Electrical Equivalent Circuit PV Cells Power Electronics and Power Conversion , Assiut University 3 I-V and P-V Characteristics Power Electronics and Power Conversion , Assiut University 4 Stand-alone PV System Power Electronics and Power Conversion , Assiut University 5 Introduction to DC−DC Buck Converter Power Electronics and Power Conversion , Assiut University 6 DC-DC Converter The DC equivalent of an AC transformer Iin Iout + Vin − + DC−DC Buck Converter Vout − Lossless objective: Pin = Pout, which means that VinIin = VoutIout and Vout I in Vin I out Power Electronics and Power Conversion , Assiut University 7 Example of an inefficient DC−DC converter The load R1 + Vin + R2 − Vout − R2 Vout Vin R1 R2 Vout R2 R1 R2 Vin If Vin = 39V, and Vout = 13V, efficiency η is only 0.33 Unacceptable except in very low power applications Power Electronics and Power Conversion , Assiut University 8 Another method – lossless conversion of 39Vdc to average 13Vdc Stereo voltage Switch closed Switch open 39 + 39Vdc – Rstereo 0 Switch state Closed, 39Vdc DT T Open, 0Vdc If the duty cycle D of the switch is 0.33, then the average voltag e to the expensive car stereo is 39 ● 0.33 = 13Vdc. This is loss less conversion, but is it acceptable? Power Electronics and Power Conversion , Assiut University 9 Convert 39Vdc to 13Vdc, cont. + 39Vdc – Try adding a large C in parallel with the load to control ripple. But if the C has 13Vdc, then when the switch closes, the source current spikes to a huge value and burns out the switch. Rstereo C L + 39Vdc – C Rstereo Try adding an L to prevent the huge current spike. But now, if the L has current when the switch attempts to open, the inductor’s current momentum and resulting Ldi/dt burns out the switch. lossless L + 39Vdc – C Rstereo By adding a “free wheeling” diode, the switch can open and the inductor current can continue to flow. With highfrequency switching, the load voltage ripple can be reduced to a small value. A DC-DC Buck Converter Power Electronics and Power Conversion , Assiut University 10 C’s and L’s operating in periodic steady-state Examine the current passing through a capacitor that is operating in periodic steady state. The governing equation is dv ( t ) i(t ) C dt t 1 o t which leads to v ( t ) v ( to ) C i ( t )dt to Since the capacitor is in periodic steady state, then the voltage at ti me to is the same as the voltage one period T later, so v ( to T ) v ( to ), or The conclusion is that t 1 o T v ( to T ) v ( to ) 0 i ( t )dt C to T i ( t )dt 0 to which means that to the average current through a capacitor operating in periodic stead y state is zero Power Electronics and Power Conversion , Assiut University 11 Now, an inductor Examine the voltage across an inductor that is operating in periodic steady state. The governing equation is di ( t ) v(t ) L dt which leads to t 1 o t i ( t ) i ( to ) v ( t )dt L to Since the inductor is in periodic steady state, then the current at tim e to is the same as the current one period T later, so i ( to T ) i ( to ), or The conclusion is that t 1 o T i ( to T ) i ( to ) 0 v ( t )dt L to T v( t )dt 0 to which means that to the average voltage across an inductor operating in periodic steady state is zero Power Electronics and Power Conversion , Assiut University 12 KVL and KCL in periodic steady-state Since KVL and KCL apply at any instance, then they must also be valid in averages. Consider KVL, v(t ) 0, v1 ( t ) v2 ( t ) v3 ( t ) v N ( t ) 0 Around loop t t t t t 1 o T 1 o T 1 o T 1 o T 1 o T v1 ( t )dt v2 ( t )dt v3 ( t )dt v N ( t )dt (0)dt 0 T T T T T to to to V1avg V2avg V3avg VNavg 0 to to KVL applies in the average sense The same reasoning applies to KCL i(t ) 0, i1 ( t ) i2 ( t ) i3 ( t ) i N ( t ) 0 Out of node I1avg I 2avg I 3avg I Navg 0 KCL applies in the average sense Power Electronics and Power Conversion , Assiut University 13 Buck converter + vL – iL iin Iout L Vin C • Assume large C so that Vout has very low ripple iC + Vout – • Since Vout has very low ripple, then assume Iout has very low ripple What do we learn from inductor voltage and capacitor current in the average sense? +0V– iin Iout Iout L Vin C + Vout 0A – Power Electronics and Power Conversion , Assiut University 14 The input/output equation for DC-DC converters usually comes by examining inductor voltages + (Vin – Vout) – iin Switch closed for DT seconds iL Iout + V (iL – Iout) out – L Vin C Reverse biased, thus the diode is open vL L diL , dt vL Vin Vout , Vin Vout L diL , dt diL Vin Vout dt L for DT seconds Note – if the switch stays closed, then Vout = Vin Power Electronics and Power Conversion , Assiut University 15 Switch open for (1 − D)T seconds – Vout + iL Iout L Vin C + Vout (iL – Iout) – iL continues to flow, thus the diode is closed. This is the assumption of “continuous conduction” in the inductor which is the normal operating condition. vL L diL , dt vL Vout , Vout L diL , dt diL Vout dt L for (1−D)T seconds Power Electronics and Power Conversion , Assiut University 16 Since the average voltage across L is zero 1 T DT 1 0 vL (t )dt T (1 D )T v (t )dt 0 VLavg D Vin Vout 1 D Vout 0 L DT DVin D Vout Vout D Vout The input/output equation becomes Vout DVin From power balance, Vin I in Vout I out , so I in I out D Note – even though iin is not constant (i.e., iin has harmonics), the input power is still simply Vin • Iin because Vin has no harmonics Power Electronics and Power Conversion , Assiut University 17 Examine the inductor current Switch closed, vL Vin Vout , Switch open, v L Vout , Vout A / sec L iL diL Vin Vout dt L diL Vout dt L From geometry, Iavg = Iout is halfway between Imax and Imin Imax Iavg = Iout Vin Vout A / sec L Imin DT ΔI Periodic – finishes a period where it started (1 − D)T T Power Electronics and Power Conversion , Assiut University 18 Effect of raising and lowering Iout while holding Vin, Vout, f, and L constant iL ΔI Raise Iout ΔI Lower Iout ΔI • ΔI is unchanged • Lowering Iout (and, therefore, Pout ) moves the circuit toward discontinuous operation Power Electronics and Power Conversion , Assiut University 19 Effect of raising and lowering f while holding Vin, Vout, Iout, and L constant iL Lower f Raise f • Slopes of iL are unchanged • Lowering f increases ΔI and moves the circuit toward discontinuous operation Power Electronics and Power Conversion , Assiut University 20 Effect of raising and lowering L while holding Vin, Vout, Iout and f constant iL Lower L Raise L • Lowering L increases ΔI and moves the circuit toward discontinuous operation Power Electronics and Power Conversion , Assiut University 21 Inductor current rating 2 2 I Lrms I avg 1 2 1 2 I pp I out I 2 12 12 Max impact of ΔI on the rms current occurs at the boundary of continuous/discontinuous conduction, where ΔI =2Iout 2Iout iL Iavg = Iout ΔI 0 I 2 Lrms I 2 out 1 4 2 2 2 I out I out 12 3 2 I Lrms I out 3 Use max Power Electronics and Power Conversion , Assiut University 22 Voltage ratings iL iin Iout C sees Vout Switch Closed L Vin C iC + Vout – Diode sees Vin MOSFET sees Vin iL Switch Open Iout L Vin C iC + Vout – • Diode and MOSFET, use 2Vin • Capacitor, use 1.5Vout Power Electronics and Power Conversion , Assiut University 23 Impedance matching Iout = Iin / D Iin + + Source DC−DC Buck Converter Vin − Vout = DVin − V Rload out I out Iin + Vin Equivalent from source perspective Requiv − Vout Vin Vout Rload D Requiv 2 I in I out D I out D D2 So, the buck converter makes the load resistance look larger to the source Power Electronics and Power Conversion , Assiut University 24 Example of drawing maximum power from solar panel PV Station 13, Bright Sun, Dec. 6, 2002 6 Isc Pmax is approx. 130W (occurs at 29V, 4.5A) 5 I - amps 4 For max power from panels at this solar intensity level, attach 3 2 Rload 1 29V 6.44 4.5 A 0 0 5 10 15 20 25 V(panel) - volts 30 35 40 Voc I-V characteristic of 6.44Ω resistor 45 But as the sun conditions change, the “max power resistance” must also change Power Electronics and Power Conversion , Assiut University 25 Connect a 2Ω resistor directly, extract only 55W PV Station 13, Bright Sun, Dec. 6, 2002 55W 6 130W 5 I - amps 4 3 2 1 0 0 5 10 15 20 25 30 35 40 45 V(panel) - volts To draw maximum power (130W), connect a buck converter between the panel and the load resistor, and use D to modify the equivalent load resistance seen by the source so that maximum power is transferred R Requiv load , D D2 Rload 2 0.56 Requiv 6.44 Power Electronics and Power Conversion , Assiut University 26 Buck converter for solar applications The panel needs a ripple-free current to stay on the max power point. Wiring inductance reacts to the current switching with large voltage spikes. ipanel + vL – iL Iout L Vpanel C iC + Vout – Put a capacitor here to provide the ripple current required by the opening and closing of the MOSFET In that way, the panel current can be ripple free and the voltage spikes can be controlled Power Electronics and Power Conversion , Assiut University 27 DC−DC Boost Converter Power Electronics and Power Conversion , Assiut University 28 Buck converter + vL – iL iin Iout + Vout – L Vin Boost converter C iin + vL – iL iC Iout L Vin C iC + Vout – Power Electronics and Power Conversion , Assiut University 29 Boost converter iin + vL – iL iD Iout L Vin C iC + Vout – This is a much more unforgiving circuit than the buck converter • If the MOSFET gate driver sticks in the “on” position, then there is a short circuit through the MOSFET – blow MOSFET! • If the load is disconnected during operation, so that Iout = 0, then L continues to push power to the right and very quickly charges C up to a high value (250V) – blow diode and MOSFET! • Before applying power, make sure that your D is at the minimum, and that a load is solidly connected Power Electronics and Power Conversion , Assiut University 30 Boost converter iin + vL – iL iD Iout L Vin C iC + Vout – • Modify your MOSFET firing circuit for Boost Converter operation (see the MOSFET Firing Circuit document) Power Electronics and Power Conversion , Assiut University 31 Boost converter iin + vL – iL iD Iout L Vin C iC + Vout – Using KVL and KCL in the average sense, the average values are Iin +0V– Iout L Vin C Iout + Vout 0A – Find the input/output equation by examining the voltage across the inductor Power Electronics and Power Conversion , Assiut University 32 Switch closed for DT seconds iin + Vin − iL Iout L Vin C diL Vin dt L Iout + Vout – Reverse biased, thus the diode is open for DT seconds Note – if the switch stays closed, the input is short circuited! Power Electronics and Power Conversion , Assiut University 33 Switch open for (1 − D)T seconds + (Vin − Vout ) − iL iin Iout L Vin C diL Vin Vout dt L + Vout (iL – Iout) – Diode closed. Assume continuous conduction. for (1−D)T seconds Power Electronics and Power Conversion , Assiut University 34 Since the average voltage across L is zero VLavg D Vin 1 D Vin Vout 0 Vout (1 D) Vin D Vin D Vin The input/output equation becomes Vin Vout 1 D A realistic upper limit on boost is 5 times Power Electronics and Power Conversion , Assiut University 35 Examine the inductor current Switch closed, diL Vin v L Vin , dt L Switch open, vL Vin Vout , Vin Vout A / sec L iL Imax Iavg = Iin Vin A / sec L Imin DT diL Vin Vout dt L Iavg = Iin is half way between Imax and Imin ΔI (1 − D)T T Power Electronics and Power Conversion , Assiut University 36 Inductor current rating 2 2 I Lrms I avg 1 2 1 2 I pp I in I 2 12 12 Max impact of ΔI on the rms current occurs at the boundary of continuous/discontinuous conduction, where ΔI =2Iin 2Iin iL Iavg = Iin ΔI 0 2 2 I Lrms I in I Lrms 1 2I in 2 4 I in2 12 3 2 I in 3 Use max Power Electronics and Power Conversion , Assiut University 37 Capacitor current and current rating iin iL iD Iout L Vin C iC + Vout – iC = (iD – Iout) 2Iin −Iout 0 −Iout Max rms current occurs at the boundary of continuous/discontinuous conduction, where ΔI =2Iout Use max I Crms I out Power Electronics and Power Conversion , Assiut University 38 Worst-case load ripple voltage iC = (iD – Iout) 0 −Iout The worst case is where C provides Iout for most of the period. Then, Q I out T I out V C C Cf Power Electronics and Power Conversion , Assiut University 39 Voltage ratings Diode sees Vout iin iL Iout C sees Vout + Vout – L Vin C iin iL Iout L Vin C + Vout – MOSFET sees Vout • Diode and MOSFET, use 2Vout • Capacitor, use 1.5Vout Power Electronics and Power Conversion , Assiut University 40 Continuous current in L Vin Vout A / sec L iL 2Iin Iavg = Iin 0 (1 − D)T 1 Vin V 1 1 D Vin in Vout Vin 1 D 2 I in 1 D T 1 D 1 D T Lboundary Lboundary Lboundary f 2 I in Vin D Lboundary f , V D Lboundary in 2 I in f Then, considering the worst case (i.e., D → 1), V L in 2 I in f use max guarantees continuous conduction use min Power Electronics and Power Conversion , Assiut University 41 Impedance matching I out 1 D Iin Iin + + Source DC−DC Boost V Vin out 1 D Converter − Vin − V Rload out I out Iin + Vin Equivalent from source perspective Requiv − 1 D Vout 1 D 2 Vout 1 D 2 R V Requiv in load I out I in I out 1 D Power Electronics and Power Conversion , Assiut University 42 Example of drawing maximum power from solar panel PV Station 13, Bright Sun, Dec. 6, 2002 6 Isc Pmax is approx. 130W (occurs at 29V, 4.5A) 5 I - amps 4 For max power from panels, attach 3 Rload 2 1 0 0 5 10 15 20 25 V(panel) - volts 30 35 40 Voc I-V characteristic of 6.44Ω resistor 45 29V 6.44 4.5 A But as the sun conditions change, the “max power resistance” must also change Power Electronics and Power Conversion , Assiut University 43 Connect a 100Ω resistor directly, extract only 14W PV Station 13, Bright Sun, Dec. 6, 2002 6 130W 5 4 I - amps So, the boost converter reflects a high load resistance to a low resistance on the source side 3 2 14W 1 0 0 5 10 15 20 25 30 35 40 45 V(panel) - volts To extract maximum power (130W), connect a boost converter between the panel and the load resistor, and use D to modify the equivalent load resistance seen by the source so that maximum power is transferred Requiv 1 D Rload , D 1 2 Requiv R 1 6.44 0.75 100 load , Assiut University Power Electronics and Power Conversion 44 BOOST DESIGN Worst-Case Component Ratings Comparisons for DC-DC Converters Converter Type Boost Input Inductor Current (Arms) 2 I in 3 10A Output Capacitor Voltage Output Capacitor Current (Arms) 1.5 Vout I out Diode and MOSFET Voltage 2 Vout 120V 5A 120V Likely worst-case boost situation Diode and MOSFET Current (Arms) 2 I in 3 10A L. 100µH, 9A C. 1500µF, 250V, 5.66A p-p Diode. 200V, 16A MOSFET. 250V, 20A Power Electronics and Power Conversion , Assiut University 45 BOOST DESIGN Minimum Inductance Values Needed to Guarantee Continuous Current Converter Type Boost For Continuous Current in the Input Inductor V 40V L in 2 I in f 200µH 2A 50kHz L. 100µH, 9A C. 1500µF, 250V, 5.66A p-p Diode. 200V, 16A MOSFET. 250V, 20A Power Electronics and Power Conversion , Assiut University 46 Questions? Power Electronics and Power Conversion , Assiut University 47