HACCP Plan – Raw, ground; Pizza HAZARD ANALYSIS – RAW PIZZA – Pepperoni, Sausage, Deluxe, and Cheese Pizza’s 1. Process Step 2. Food Safety Hazard 1, Receiving and 6. Storage – Packaging materials Biological – Contamination with meat, other biological materials No Chemical – Non-food grade materials No Physical – None No 2. Receiving – Raw Meat/ Poultry Biological Presence of Pathogens: Salmonella, Listeria monocytogenes, Staphylococcus aureus; if beef E. coli 0157:H7, non-O157 Shigatoxigenic E. coli (STEC); if poultry Campylobacter jejuni/coli 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur Yes (pathogens, including E. coli O157:H7 and other STEC on beef not treated with an intervention or tested for presence of E. Visual inspection for container integrity, contamination, at receiving makes hazard unlikely Letters of guarantee are received from all suppliers of packaging materials. SOP for receiving makes hazards unlikely to occur. Raw meat is a known source of pathogens. Elder et al data (supplied by FSIS) states that E. coli O157:H7 is reasonably likely to occur in beef; USDA regards certain nonO157 and O157:H7 STEC as adulterants 1 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? Hazard of pathogen growth (including STEC) will be controlled by a later CCP that limits exposure of pathogens (if present) to temperatures allowing growth. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). Letter of guarantee is on file for each supplier of ground or tenderized beef 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur coli O157:H7 or other STEC.) 2a. Receiving –RTE Meat/ Poultry Chemical – None No Physical – None No Biological: Listeria monocytogenes, No in on-intact beef. Adoption of intervention treatments and/or product testing by suppliers prevents hazard of STEC from occurring. USDA has advised that interventions shown to be effective against E. coli O157:H7 are also considered effective against STEC. SOP for Receiving and Storage makes hazards unlikely. SOP for Receiving and Storage makes hazards unlikely. Letters of guarantee indicating that each product made by an 2 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? documenting the application of at least one intervention step against E. coli O157:H7 and other STEC. Alternately, supplier of beef has provided certificate of analysis indicating that E. coli O157:H7 (or STEC) were not detected by testing of the shipped lot of beef. 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur Staphylococcus aureus (post-lethality contaminants); Clostridium perfringens and Clostridium botulinum (sporeforming pathogens that survive cooking) 3. Receiving – Nonmeat and Nonpoultry Ingredients: Crust, Cheese, Vegetables, Sauce, Spice. Chemical – None No Physical – None No Biological: Pathogens Salmonella, E. coli 0157:H7, Listeria monocytogenes, Staphylococcus aureus, Clostridium perfringens, Clostridium botulinum No (Cheese, Crust, Sauce, Spice) approved processor. Receiving SOP minimizes risk of accepting product that has been mishandled such that spore-forming pathogens could germinate and grow. SOP for Receiving and Storage makes hazards unlikely. SOP for Receiving and Storage makes hazards unlikely. Letters of Guarantee are received from all suppliers of food ingredients that indicate the ingredients are from an approved source. Receiving SOP ensures that 3 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? ingredients are not accepted if they have been improperly handled. Yes (Vegetables) Chemical – Ingredients not being added or used as intended. Ingredients containing undesirable substances No Physical – None No Vegetables are stored separately from other food components and washed prior to further processing. Hazard will be controlled by a later CCP that limits exposure of pathogens (if present) to temperatures allowing growth. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). Approved formulations are followed; letters of guarantee are received from all suppliers of food additives, crust, sauce, cheese etc.. SOP for Receiving and Storage makes 4 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 4. Storage (Cold – Frozen/Refrigerate d) – Raw Meat/Poultry 4a. Storage (Cold – Frozen/Refrigerate d) – RTE Meat/Poultry 2. Food Safety Hazard Biological: Presence or growth of pathogens (see list above) 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur Yes (Presence) No (Growth) Chemical - None No Physical – None No Biological: Pathogens Listeria monocytogenes, Staphylococcus aureus, Clostridium perfringens, Clostridium botulinum Chemical – None No No hazards unlikely. Raw meat is a known source of pathogens. Pathogens are unlikely to grow if raw meats are stored according to the SOP for storage. SOP for Receiving and Storage makes hazards unlikely. SOP for Receiving and Storage makes hazards unlikely. Pathogens are unlikely to grow if the product is maintained at proper temperature (SOP for storage). SOP for Receiving and Storage makes hazards unlikely. 5 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? Hazard will be controlled by a later CCP that limits exposure of pathogens (if present) to temperatures allowing growth. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 5. Storage – Food Ingredients, both refrigerated and non-refrigerated 7. Tempering Frozen Meat/Poultry Ingredients 8. Make Sauce for 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur Physical – None No Biological - None No Chemical – None No Physical – None No Biological – Presence or growth of pathogens (see list above) Yes (Presence) No (Growth) Chemical – None No Physical - None No Biological - None No SOP for Receiving and Storage makes hazards unlikely. SOP for Receiving and Storage makes hazards unlikely. SOP for Receiving and Storage makes hazards unlikely. SOP for Receiving and Storage makes hazards unlikely. Raw meat is a known source of pathogens. Tempering done under conditions not conducive to growth. SSOP makes hazard unlikely SSOP makes hazard unlikely SSOP makes hazard 6 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? Hazard will be controlled by a later CCP that limits exposure of pathogens (if present) to temperatures allowing growth. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur Pizzas 9. Grind Cheese Chemical – None No Physical - None No Biological – Pathogen contamination via equipment and workers No Chemical – Cheese is a potential allergen; cleaning/sanitizing chemical residues No unlikely; step is of short duration (pathogen growth is unlikely) SSOP makes hazards unlikely. SSOP makes hazards unlikely. SSOP makes contamination via equipment and workers unlikely to occur. Application of correct label prevents inadvertent consumption of allergen by consumer. Operational SSOP prevents crosscontamination of allergenic agents. Pre-op SSOP makes presence of chemical 7 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard Physical – Foreign materials 10. Wash & Cut Vegetables 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur No Biological - Pathogen contamination via equipment and workers. No (Contamination) Presence of pathogens Yes (Presence) Chemical – None No 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? residues unlikely to occur. No history of problem. Visual observation for foreign materials during processing, inspection of equipment during cleaning make hazard unlikely. SSOP makes contamination via equipment and workers unlikely to occur. Hazard will be controlled by a later CCP that limits exposure of pathogens (if present) to temperatures allowing growth. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). SSOP makes hazard 8 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard Physical – Foreign material 11. Portioning Food Ingredients Biological – Presence or growth of pathogens (see list above); Pathogen contamination via equipment and workers 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur No Yes (Presence) Yes (Growth) No (Contamination) Chemical – None No unlikely. No history of problem. Visual observation for foreign materials during processing, inspection of equipment during cleaning make hazard unlikely. Raw meat is a known source of pathogens. Pathogens are reasonably likely to grow if temperature and time of exposure to unsafe temperatures are not controlled. SSOP makes contamination via equipment and workers unlikely to occur. SSOP makes hazards 9 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? Hazard will be controlled by limiting exposure of pathogens (if present) to temperatures allowing growth during the portioning, assembly, and packaging/labeling (CCP) steps. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard Physical – None 12. Combining Ingredients (Assemble Pizzas) Biological – Presence or growth of pathogens (see list above); Pathogen contamination via equipment and workers 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur No Yes (Presence) Yes (Growth) No (Contamination) 13. Packaging/Labeling Chemical – None No Physical - None No Biological – Presence or growth of pathogens (see list above); Pathogen contamination Yes (Presence) Yes (Growth) unlikely. SSOP makes hazards unlikely. Raw meat is a known source of pathogens. Pathogens are reasonably likely to grow if temperature and time of exposure to unsafe temperatures are not controlled. SSOP makes contamination via equipment and workers unlikely to occur. SSOP makes hazards unlikely. SSOP makes hazards unlikely. Raw meat is a known source of pathogens. Pathogens are reasonably likely to 10 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? 6. Critical Control Point Hazard will be controlled by by limiting exposure of pathogens (if present) to temperatures allowing growth during the portioning, assembly, and packaging/labeling (CCP) steps. Product is labeled (CCP) to instruct consumers to fully cook product (and thereby kill pathogens). Hazard will be controlled by limiting exposure of pathogens (if present) to temperatures allowing growth during the portioning, 1B HACCP Plan – Raw, ground; Pizza 1. Process Step 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur via equipment and workers No (Contamination) 14. Finished Product Storage Chemical – improperly labeled allergens No Physical - None No Biological – Growth of pathogens (see list above) No Chemical – None No Physical - None No grow if temperature and time of exposure to unsafe temperatures are not controlled. SSOP makes contamination via equipment and workers unlikely to occur. Labeling SOP and SSOP make hazard unlikely to occur. SSOP makes hazards unlikely. SOP for finished product storage makes this hazard unlikely to occur. Product is handled according to SOP for Finished Product Storage Product is handled according to SOP for 11 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? assembly, and packaging/labeling steps. Product is labeled to indicate that it is raw, not RTE, along with validated cooking instructions, and the safe food handling statement. 6. Critical Control Point HACCP Plan – Raw, ground; Pizza 1. Process Step 15. Shipping or Retail 2. Food Safety Hazard 3. 4. Basis of Reasonably Reasonably likely likely to to occur occur Biological – None No Chemical – None No Physical - None No Finished Product Storage Product is handled according to SOP for Finished Product Storage Product is handled according to SOP for Finished Product Storage Product is handled according to SOP for Finished Product Storage 12 5. If Yes in Column 3, What Measures Could be Applied to Prevent, Eliminate, or Reduce the Hazard to an Acceptable Level? 6. Critical Control Point