OPTIMIZATION OF SOLAR OVENS IN TANZANIA Final Design Recommendation Side-by-Side model, black inner box • Outer box Problem Statement The goal of the Solar Circle project is to design and manufacture a solar oven that can be produced in Tanzania primarily with domestic materials at a reasonable cost. The oven must be easily manufactured and aesthetically pleasing to the people of Tanzania and perform to an acceptable standard. Project Background Solar Circle Organization • Based in Okemos, Michigan • Non-profit organization producing affordable solar ovens for people of Tanzania Tanzania • Located in East Africa on Indian Ocean between Mozambique and Kenya • Wood and wood charcoal used for cooking • Contributes to high rates of deforestation • Smoke inhalation can result in respiratory disease • Average annual income less than $500 per year • Group Members: Allison Lewis, Stacie Proctor, Gerard Westover, and Matthew Winkley Project Sponsor: Ms. Judy Martin Faculty Advisor: Dr. Craig Somerton Testing Prototype built prior to trip to Tanzania to familiarize team with manufacturing methods Prototypes built and tested in Tanzania to allow for two pots • Stacked design, reflective inner box • Stacked design, black inner box • Side-by-Side design, reflective inner box • Side-by-Side design, black inner box • • • Modeling and Research Air Temperature Comparison- March 12th -One Pot- • 1400 250 2 1000 Solar Flux (W/m ) 1200 Temperature (' F) Matlab model and research were used to optimize the following components: • Inner and outer box material and dimensions • Insulation thickness • Seal design and material • Collector material • Number and shape of the solar collectors • Collector tilt angles 200 800 150 600 400 100 200 50 0 0 Solar Radiaton vs. Month - North, East, and West Facing Collectors - 20 40 60 80 100 120 140 160 180 200 220 240 260 Time (min) Side-by-Side Reflective Stacked Reflective Side-by-Side Black Stacked Black Solar Flux 650 Solar Radiation (W) 600 Testing Conclusions 550 500 450 400 350 300 ec D ov em be r em be r er ct ob N Se p O te m be r us t Au g ly Ju ne Ju M ay Ap ril M ar ch ar y br u Fe Ja nu ar y 250 Month N,E,W = 55 N,E,W = 60 N,E,W = 65 N,E,W= 70 Optimization Example Tilt Angle: North, East, and West Facing Collectors • 55˚ optimal April through October, ineffective otherwise • 60˚ most consistent for entire year • Solar flux is inconsistent due to varying conditions • Painted, black, inner box maintained a more consistent interior air temperature • Side-by-Side designs out-performed Stacked designs • The Side-by-Side, black inner box design reached a maximum interior temperature of 270°F • Height of oven was reduced after measuring pots in Tanzania Linear Low Density Polyethylene 558 mm wide, 558 mm long , 241 mm tall Inner box Aluminum Lithograph 420 mm wide, 420 mm long,153 mm tall Insulation Kapok Thickness: 64 mm Seal Shoe Rubber 12.7 mm wide, 445 mm long, 8 mm tall Collectors Anodized Aluminum Alloy • East, West, and North Facing Collectors Permanent 60˚ from horizontal • South Facing Collector Adjustable 50˚ from horizontal October through March 60˚ from horizontal April through September Weight 12.5 kg (27.5 lbs)