1 DFTG-2302 – Machine Drafting Houston Community College FALL 2014 Semester Credit Hours (SCH): 96 Credit Hours: 3 Format: Lecture: 1/3 Lab and/or Web: 2/3 Weekly: 6 hrs. (include Web Enhanced class) (8 hrs. for 2nd Start term, 9.6 hrs. for Summer term) For Web-enhanced (WE) class, please see your instructor. Drafting & Design Engineering Technology Northwest College Syllabus Instructor: Prof. Ken Nguyen, BS Office: Spring Branch campus Email: Kenqn1998@sbcglobal.net ken.nguyen1@hccs.edu DFTG-2302 Machine Drafting Classes: Tuesday 6:00-10:00PM CRN #28744 Revised Aug 24th, 2014 PREREQUISITE: DFTG 1305, DFTG-1333 COURSE DESCRIPTION: Production of detail and assembly drawings of machines, threads, gears, cams, tolerances and limit dimensioning, surface finishes, and precision drawings. TEXTBOOK: “Technical Drawing” by Frederick E. Giesecke, [required] published by Prentice Hall, Perason Education Inc. Check with your instructor for the latest Edition MATERIALS: USB Thump Drive. COURSE OBJECTIVES: Interpretation of terms used in tolerancing; determine dimensions of two mating parts; draw spur and bevel gears; and draw set of detail and assembly drawings; define terms used in tolerancing; determine interference and clearances; specify types of threads forms; interpret thread notes; draw spur, bevel, cam profile; and draw a set of detail and assembly drawings. 1. KNOWLEDGE: 2. SKILLS: a. b. c. d. e. f. g. a. understand the requirements of detailed assembly drawings b. understand the purposes and application of tolerances and tolerance dimensioning c. understand mechanical components and manufacturing processes applying tolerance dimensions according to accepted drafting standards produce detailed drawing sets for complex machine parts calculate tolerances from Appendix data convert a cast part into a welded part and apply welding symbols to the part drawing research and acquire information from vendor catalogs create an assembly drawing and a BOM (Bill of Materials) create detailed cam and gear drawings with tolerance notations. 3. ATTITUDES/BEHAVIORS: a. must follow instructions as presented in the classroom b. must participate as a team member in a machine design process c. the student must exhibit patience. LAB REQUIREMENTS: Student can use computer at the labs or at home of his/her choice. The labs to be opened if there is a class in session. If the lab is being used by other class, student is encouraged to ask the instructor before using the available computer. Lab assistants, if any, are also available for technical help. COURSE EVALUATION PROCEDURE: The student will be evaluated and receive a final grade based upon the following criteria: Laboratory work consisting of assigned technical drawing problems. A minimum of two tests: (a mid-term and a final examination): NOTE: Individual instructors may schedule more tests if desired. Class and laboratory attendance, active participation in class, professional attitude and growth in terms of technical skill development and teamwork within the laboratory environment shall be taken into consideration. Note: Students are required to initial his/her name on the provided form (Green Form) upon showing up to the class. Revised 6/30/2016 DFTG-2302 – Machine Drafting GRADING PROCEDURE: A = 90 –100 B = 80 – 89 2 C = 70 – 79 D = 60 – 69 F = below 59 The drawing portion of the above evaluation criteria shall be based on the layout, dimensional accuracy, neatness, and timely completion. LATE ASSIGNMENT POLICY: Students are encouraged to turn assignments in on time if at all possible. This allows the instructor to grade the work, return it to the student and the student use the feedback as a learning tool. Reduction of points could be applied to late submissions. In general, a minus 5% would be applied to every late week. MAKE-UP TEST/PROJECT POLICY: The student must request a make-up test and it should be scheduled at the earliest possible date following the quiz (or mid-term) missed. NO make-up test are given for the final examination. EXTRA CREDIT: Extra credit work is offered only to assist students that that have a grade range of “D” or “F” at the mid-term break. This work cannot be substituted for regular assignments and can only raise the final grade to a maximum of a “C”. PROGRAM ACCESSIBILITY (ADA): The Houston Community College, Drafting and Design Technology Program is committed to making all aspects of the program accessible to individuals with disabilities. Students with disabilities, as defined by the American with Disabilities Act (ADA), are required to obtain certification of their impairment through the College ADA Certification Office. For information contact the front office of the campus. CLASS ATTENDANCE: You are expected to attend all lecture classes and labs. You are also responsible for all materials covered in either lecture or lab. In the case of your absence, you must contact the instructor to obtain make-up assignments or arrange make-up testing, either of which can be distributed at the instructor’s discretion. Class attendance is checked daily. The instructor has the authority to drop you from the class for excessive absences, that is, you may be dropped from a course after accumulating absences in excess of 12.5 percent of the total hours of instruction (lecture and lab). For example: - A 3 credit hour lecture/lab class meeting 6 hours per week – 2 absences (12 hrs.) is 12.5% of the class. - A 3 credit hour lecture/lab class meeting 3 hours x2 times per week – 4 absences (12 hrs.) is 12.5% of the class. Administrative drops are at the discretion of the instructor. It is your responsibility to drop a course, should you choose not to complete it. Failure to withdraw officially will result in you receiving a grade of “F” in the course. Note: Although it is your responsibility to officially withdraw from a course, it is always a good idea to discuss any attendance problems with your instructor first. Class attendance is very important, but your instructor may be able to help you catch up. If you become ill or know you are going to miss class for some reason, tell your instructor as soon as possible. Departments and programs governed by accreditation or certification standards may have different attendance policies. RELIGIOUS HOLIDAYS: If you observe a religious holiday and miss class, you must notify your instructor in writing two weeks in advance to arrange to take a test or make up an assignment. A religious holiday is "a holy day observed by a religion whose place of worship is exempt from property taxation under Section 11.20, Tax Code." SCHOLASTIC DISHONESTY: Students are responsible for conducting themselves with honor and integrity in fulfilling course requirements. College System Officials may initiate penalties and/or disciplinary proceedings against a student accused of scholastic dishonesty. "Scholastic dishonesty" includes, but is not limited to, cheating on a test, plagiarism, and collusion. "Cheating" on a test includes: Copying from another student's test paper; Using materials during a test that are not authorized by the person giving the test; Collaborating with another student during a test without authority; Knowingly using, buying, selling, stealing, transporting, or soliciting in whole or part the contents of an un-administered test; Bribing another person to obtain a test that is to be administered. "Plagiarism" means the misuse of another's work and the deliberate incorporation of that work into work you offer for credit. "Collusion" means the unauthorized collaboration with another person in preparing work offered for credit. Determination of scholastic dishonesty will be at the discretion of the instructor. Reference the following web link for additional information: http://northwest.hccs.edu *The Final Examination Date & Time: Will be notified by the instructor. “Notice: Students who repeat a course three or more times may soon face significant tuition/fee increases at HCC and other Texas public colleges and universities. If you are considering course withdrawal because you are not earning passing grades, confer with your instructor/counselor as early as possible about your study habits, reading and writing homework, test-taking skills, attendance, course participation, and opportunities for tutoring or other assistance that might be available.” EGLS3 -- Evaluation for Greater Learning Student Survey System (since Fall.2011) At Houston Community College, professors believe that thoughtful student feedback is necessary to improve teaching and learning. During a designated time, you will be asked to answer a short online survey of research-based questions related to instruction. The anonymous results of the survey will be made available to your professors and division chairs for continual improvement of instruction Revised 6/30/2016 3 DFTG-2302 – Machine Drafting Course Content Machine Drafting DFTG 2302 Unit 1: Design & Working Drawings. At the end of this unit the student should be able to: 1. Understand the various steps in the design and manufacture of a product. 2. Identify the different types of engineering drawings used in each phase of the design and manufacture process. 3. Correctly fill out a standard company title block for a drawing. 4. Identify and use the various standards and reference books found in a typical drafting room. Unit 2: Dimensioning At the end of this unit the student should be able to: 1. Draw the necessary views of a part for manufacture. 2. Apply dimensions according to accepted drafting standards. Unit 3: Tolerancing At the end of this unit the student should be able to: 1. Understanding tolerancing as applied for part manufacture and assembly. 2. Define the different types of tolerances. 3. Apply tolerances to a machine drawing. Unit 4: Threads & Fasteners At the end of this unit the student should be able to: 1. Define terms relating to screw threads. 2. Apply thread notations to drawings according to ANSI standards. Unit 5: Assembly Drawings At the end of this unit the student should be able to: 1. Create an assembly drawing of a machine part. 2. Create a bill of material list. Unit 6: Gears & Cams At the end of this unit the student should be able to: 1. Define the different types of gears used. 2. Understand the basic working principle of gears. 3. Produce a gear drawing. Unit 7: Manufacturing Processes At the end of this unit the student should be able to: 1. Understand the different types of manufacturing process. 2. Define terms relating to manufacturing processes. 3. Apply welding symbols to a drawing. 4. Understand material specifications and notation Unit 8: Vendor Data Research At the end of this unit the student should be able to: 1. Identify the various composite vendor catalogs for engineering construction materials. 2. Look up information in the catalogs. Unit 9: Drafting Mathematics At the end of this unit the student should be able to: 1. Perform basic mathematic calculations typically used in machine drafting. Revised 6/30/2016 4 DFTG-2302 – Machine Drafting COURSE SCHEDULE AND ASSIGNMENTS (16-Week Semester) WEEK 1 MATERIAL COVERED Day 1 Lecture: Introduction Course Introduction. Discussion of course syllabus, materials required for course, sources of supplies, class attendance, and grading system. Purchase textbook. 14th edition - Read Chapter 13: Design and Working drawings Lecture: Design & Working Drawings Read Chapter Summary Read Key Words 1. 2. 3. 4. 5. Design process Sheet sizes Design Layout Production Drawings Title Block Layout Day 1 Lecture: - Tolerancing 2 ASSIGNMENT 1. 2. 3. Purpose Definitions used Fits between mating parts Lab : Draw Drill Jig Assembly 14th Read Chapter 11: Tolerancing Read Chapter Summary Read Key Words Lab : Work on details of Drill Jig Day 1 Lecture - Threads & Fasteners 3 1. 2. 3. Definitions of screw threads Thread Notation How to drawing machine threads 14th Read Chapter 12: Threads & Fasteners Read Chapter Summary Read Key Words Work on handout sheet on threads. Lab : Work on details of Drill Jig Assembly Day 1 Lecture – Drafting Mathematics 4 1. 2. Math constants Use of Trigonometry to solve machine drafting problems. Day 1 Lecture – Use of Auxiliary views 5 1. 2. 3. Types of Assembly Drawings How to Drawing Assembly Drawings How to create a Bill of Materials Day 1 Lecture: Manufacturing Design and Process 7 1. 2. 3. 4. Dimensioning Production Drawings Production Process Engineer Materials and Properties Measuring Devices Review for Midterm Day 1 Lecture – Reproduction & Control of Drawings. Current trends in Mechanical Technology. 1. 8 Create Belt Drill Jig Drawing 1. Review use of auxiliary views How to calculate the volume and weight of a part Day 1 Lecture – Assembly Drawings 6 Lab : Work on details of Drill Jig Assembly The use of computers in drafting. Turn in Drill Jig Drawing Assembly Start on the Final Project : TBD 14th Read Chapter 9: Manufacturing Processes Read Chapter Summary Read Key Words Answer review questions 14th Read Chapter 14: Drawing Management Read Chapter Summary Read Key Words Day 1: Midterm 4 5 DFTG-2302 – Machine Drafting 9 Lecture: Gears & Cams 1. Types of Gears 2. Gear Terminology How to create a Gear Drawing 14th Read Chapter 17: Gears and Cams Read Chapter Summary Read Key Words Answer review questions Lab : Create working drawing of a spur gear from gear data sheet. Day 1 Lecture: Cams: 10 1. Cam Profile Drawing Day 1 Lecture: Welding, Welding film strip 11 1. 2. 3. Create CAM profile drawing Types of processes Welding symbols Welding Application 14th Read Chapter 22: Welding Representation Read Chapter Summary Read Key Words Answer review questions Work handout sheets in class Lab : Create welding drawing. Day 1 Lecture: Application of Weld Symbols Work on weld problem 12 Day 1 Lecture – Geometric Tolerancing 14th Read Chapter 11: Geometric Tolerancing 1. Geometric Tolerancing Filmstrip Read Chapter Summary Read Key Words Answer review questions 13 Work on handout assignment Day 1 Lecture – Vendor Data Research 14 15 16 1. 2. 3. Use internet to find technical Product Data Vendor Product Catalogs Engineering Specifications Catalogs Library use Open assignment week: This week to be used as a makeup for spring break during spring semester and holidays during fall semester. All outstanding assignments should be completed this week. Review for final examination All outstanding work must be turned in this week Take Final Exam (2 hrs maximum) Final Exam Turn in: Final Project 5 DFTG-2302 – Machine Drafting Houston Community College System Drafting & Design Technology 6 DFTG-2302 –Machine Drafting ADDITIONAL INFO & RULES 1. TEXTBOOK: • Textbook is available at Town & Country Campus Bookstore (713) 468-5300. • Materials on specific topics prepared by the instructor might be handed out, if needed. It is student’s responsibility for making copies of hand-outs from classmates should he/she missed a class meeting. 2. MATERIALS REQUIRED • Drafting instruments (See list) 3. CLASS RULES a. All cellulars and pagers must be turned off during the class meeting. b. Sign in on the Blue Form for every class meeting (not available until the second week) c. Email or call your instructor at least 24 hours if you can not make the class. d. SCHOLASTIC DISHONESTY: Students are responsible for conducting themselves with honor and integrity in fulfilling course requirements. College System Officials may initiate penalties and/or disciplinary proceedings against a student accused of scholastic dishonesty. "Scholastic dishonesty" includes, but is not limited to, cheating on a test, plagiarism, and collusion. Please reference the following web link for additional information: http://northwest.hccs.edu 4. COURSE EVALUATION PROCEDURES: a. Assignments: Unless otherwise specified, each assignment must be completed and turned in within the following week for an up-to-full credit. b. Quizzes: In-class exams will be given during the semester. c. Final Project & Examination: Students will be given a final project and a final exam. 5. STUDENT EVALUATION: Attendance (Lecture session) Drawing assignments Midterm Exam Final Exam Final Project Total: 5% 25% 20% 20% 30% 100% 6. GRADE PROCEDURE: A = 90-100 C = 70-79 F = 59 and below. B = 80-89 D = 60-69 I = Incomplete (*) (*) Fail to submit Final project or not show up at the Final Exam 7. WITHDRAWAL It is student’s responsibility to withdraw from the class. Check calendar for the official last day to withdraw. 6