Course Syllabus AUMT 2325 Automatic Transmission & Transaxles AUTOMOTIVE TECHNOLOGY TRAINING CENTER Houston Community College System NE Mr. Richard Hakemack 8 Weeks Time Class Meets 10:00 am to 1 pm Monday through Thursday OFFICE HOURS: 1:30-2:30 pm Office Room Number 210D Tel. 713- 718-8123 or 713-718-8100 Revised: December 2015 1 COURSE DESCRIPTION- This course of study consists of an introduction to the theory, operation, service and repair of Automatic Transmissions and Transaxles. The use of basic diagnostic equipment, repair methods and measurement will be taught. May be taught manufacturer specific PREREQUISITES: None REQUIRED TEXTBOOK Automotive Technology 5th Edition Author: James D. Halderman The textbook can be purchased at the campus bookstore TIME AND DAYS OF THE COURSE; Classes are held Monday through Thursday; 10am - 1pm. There will be a scheduled shop clean up every Thursday at the end of class. 2325 Grading System Final Examination 20% 50 Questions multiple choice Midterm 20% 50 Questions multiple choice Lab & Daily Participation 20% Grades are calculated at 3.125 points per day. Online myautomotive lab activities 20% Includes timed online testing per chapter. Students must complete the assigned online activities and tests assigned in myautomotive lab. A course code will be given out by the second day of class. Activities in myautomotive lab are a requirement for course completion. Research paper 20% Describe the operational characteristics of a CVT transmission. The research paper will be at least 500 words (2 full pages) in length over the given topic: see above research paper. This paper will be written in 12 point times new roman font, and double spaced using normal 1 inch margins. The paper heading will include title, name, date, and course number. The research paper will include a thesis statement, body and conclusion. COURSE OBJECTIVES The focus of this course is to engage the student with lecture and hands on activities designed to promote retention of basic automatic transmission system theory and function. In addition, the student will learn basic service, diagnostic and repair skills enabling him or her to service and repair automatic transmission and drivetrain systems using modern tools, equipment and diagnostic methods. 2 STUDENT LEARNING OUTCOMES: AUMT 2325 a. Identify the basic principles of automatic transmissions b. Demonstrate critical thinking strategies within the context of advanced automotive diagnostic routines and procedures c. Apply effective diagnostic methods to perform repairs on lab vehicles and lab units d. Utilize online data and service information to make effective decisions. e. Utilize modern diagnostic equipment to perform diagnostic routines on automatic transmissions f. Utilizing appropriate safety procedures, tools and multimedia, the student will demonstrate familiarity with vehicle parts, accessories and basic service procedures. COURSE POLICIES Attendance policy Students are expected to attend classes regularly, and to be on time for every class period. Students can be dropped from a class due to excessive absences. Excessive tardiness may be considered absences. Students are responsible for subjects, assignments, and projects covered during their absences. Consult the Student Handbook for more details. 4 ABSENCES ARE THE MAXIMUM ALLOWED FOR THIS COURSE Students can be dropped from the course for absences exceeding the allowable limit of 4 days or 12.5 % of class missed. For each absence 3.125 points will be deducted from the students lab/daily participation grade. There are no excused absences. Tardiness Students who are not present when role is taken will be marked tardy. Three tardies are considered one (1) absence. REQUIREMENT FOR THE SUCCESSFUL, COMPLETION OF AUMT 2325 Have a passing average Take all tests with a passing grade Take the final examination Complete all items in myautomotive lab Turn in all lab sheets and work required For each day missed or lab sheet not turned in 3.125 points will be deducted from the participation lab grade Turn in research paper by due date 3 Make up policy Make up work is at the discretion of the instructor. Make-up work will be completed the day the student returns to class…NO EXCEPTIONS! All make up work will be completed before last day of the course. Lab work missed due to absences cannot be made up and the student will receive an F on any lab work missed 3.125 point off of lab/daily participation grade. Check on your grades often and discuss concerns early. The college expects you to read the catalog and handbook to inform you of all policies. If you experience any problems with your class, please discuss the problem with your instructor. Academic Honesty Scholastic dishonesty is treated with the utmost seriousness by the instructor and the College. Academic dishonesty includes, but it is not limited to the willful attempt to misrepresent one’s work, cheat, plagiarize, or impede other students’ scholastic progress. Consult the Student Handbook for more details or visit http://www.hccs.edu/hccs/current-students/student-handbook Sexual Harassment Sexual Harassment is a form of sex discrimination that is not tolerated in any form by Houston Community College System. See Student Handbook. Students with Disabilities Any student with a documented disability (e.g. physical, learning, psychiatric, vision, hearing, etc.) who needs to arrange reasonable accommodations must contact the Disability Support Services Office at the beginning of each semester. HCCS faculty members are only authorized to provide the accommodations requested by the Disability Support Services Office. Cell Phones All cell phones must be muted, set to vibrate, or turned off during class. Cell phone activity during class is deemed disruptive to the academic process and will not be tolerated. If you need to make or receive an emergency call, you must leave the classroom. Cell phones are not to be used or turned on during tests at any time. Calculators If the course allows the use of a calculator during class, lab projects, and exams, the student is responsible to bring his/her calculator. Cell phones are not calculators, and are not allowed to be used for that purpose during class, tests, or exams. 4 Student ID Students are required to obtain a Student ID. For additional information, consult the Student Handbook. Parking Rules and Regulations Students are required to follow HCC’s regulations regarding parking and permits. Books, Tools and Supplies Students are required to purchase and bring to class the required textbooks, tools, notebooks, supplies, and writing instruments as required by the instructor. Students are required to have a basic hand tool set they can bring to class on a daily basis. Special tools are provided by the instructor. Dress Code Dress code must be appropriate for the class. Students must dress in a way that clothing and accessories do not compromise their safety, and the safety of others. Proper foot wear is required on campus. No open toe shoes, shorts, tank tops or loose fitting jewelry are permitted on campus at any time. Students failing to comply with dress code will be asked to leave campus. Course Withdrawal It is the responsibility of the student to officially withdraw from a course before the official withdrawal deadline. A student who does not withdraw from a course by the deadline will receive an “F” as the final grade. Course Repetition Students who repeat a course three (3) or more times will face significant tuition/fee increases. Please ask your instructor about opportunities for tutoring or other assistance prior to considering course withdrawal. Refunds You receive a 100 percent refund when your class does not make or when a college error has been made. Refunds are processed as soon as possible and generally are mailed four to six weeks after the last day to apply for a refund. Your refund will be mailed to the address on your student record. A StopPayment Fee of $20 is charged to reissue a refund check that has been mailed to an incorrect address. A refund for fees that are paid by third parties, such as friends or relatives, will be made directly to you. However, if payment of your tuition and fees was made to HCCS directly by a sponsor, donor, or scholarship, the refund will be sent to the source, not to you. 5 Grade Appeal Grade determination and awarding of all grades in the course is clearly the responsibility of the instructor. A student’s grade can be changed only at the discretion of the instructor or as a result of the appeals committee process. Whenever possible, students and instructors should attempt to resolve grade disputes informally. If this is not possible and the student remains dissatisfied, the instructor will notify the student of the student’s right to appeal a final course grade and the procedure for filing an appeal. For Further Information concerning the grade appeal process see the HCC Student Handbook. Classroom & Laboratory Conduct Proper behavior is expected in all classes and laboratories. Foul language and horseplay are not allowed. Making or receiving cell phone calls during class is not allowed. Sleeping in class is not allowed. Students not following these policies will be asked to leave the class. Safety Glasses All A.T.T.C. students must wear OSHA approved safety glasses or safety goggles any time they in the lab area. Students must have safety glasses by the third day of class. Students who do not purchase safety glasses will not be allowed to do any lab activities and therefore will receive a grade of F (-3.125 points) for their daily lab grade. Student ID Badges Students must wear their I.D. badges 100% of the time while on campus. Students who do not have their I.D. badges will not be allowed to check out tools, or use LRC resources. Student Survey At Houston Community College, professors believe that thoughtful student feedback is necessary to improve teaching and learning. During a designated time, you will be asked to answer a short online survey of research-based questions related to instruction. The anonymous results of the survey will be made available to your professors and division chairs for continual improvement of instruction. Look for the survey as part of the Houston Community College Student System online near the end of the term. Tool Policy After the second week of class each student must have at least 95% of tools listed on the basic tool list, in order to perform any shop tasks. Students that do not have their tools and safety glasses cannot work in the shop and will have points taken off of their daily participation grade. A course specific tool list is available at the front office. 6 Automotive Student Required Basic Tool List Safety glasses All sockets are regular depth unless otherwise noted 3/8 drive socket set with ratchet --- metric 10-22mm Extensions – 3 3/8 drive extensions ½ inch drive socket set with ratchet -- metric 8 through 24mm Extensions: 3 ½ inch impact sockets 10 through 24mm Combination Wrench Set 8mm-25mm Screwdrivers Phillips and Flat stubby – 12 inch Plier set: Diagonals, Needle nose, Slip joint, Channel locks Ball Peen Hammer Torx Set - T handle t-10 through t- 40 Allen wrench set Feeler gauge Service light LED Wire Brush Scraper Set Tool Box COURSE OUTLINE AUMT 2325 Week 1 & 2 Reading Assignment: Chapter 6, 127, 128 Lecture: Safety, Fluids, Friction, Gear Theory and Torque Lecture: Clutches, Bands, Planetary gear sets Lab: Gear inspection, clutch packs and parts identification Lab: Disassembly of the 41TE Transmission Reassembly using proper methods and special tools Lab: Service of automatic transmissions Week 3 & 4 Reading Assignment Chapter 128, 129 Lecture: Hydraulics, Hydraulic actuators, Valve bodies and oil pumps Lab: Service of automatic transmissions Lab: Disassembly of the 4L60E Transmission Inspection and replacement of components Reassembly using proper methods and special tools Midterm Thursday week 4 at 10:00 am 7 Week 5 & 6 Reading assignment Chapter 129, 130 Lecture: Repair of Automatic Transmissions and related components Lab: Service of automatic transmissions Lab: Disassembly of the 4L60E Transmission Inspection and replacement of components Reassembly using proper methods and required special tools Week 7 &8 Reading assignment Chapter 130 Lecture: Diagnosis and repair of Automatic Transmissions and related components Lecture: Review for Final Exam Lab: Finish Lab work and NATEF lab sheets Turn in research paper Monday week 8 by 1 pm Final Examination week 8 at 10:00 am 8 SHOP SAFETY RULES 1. Eye protection must be worn in the shop 2. When a car is jacked up with a floor jack, jack stands must be used to support the car. The car must be fully supported before any person is under the car or any work is done. 3. When starting a car, the person starting the car MUST be sitting in the driver seat. 4. Horseplay is not tolerated in the shop. 5. All spills should be cleaned up promptly. Never allow spills to remain on the floor. 6. Report all accident to your instructor immediately – even minor accidents. 7. Work clothes should be relatively clean and free of all flammable grease or oil. 8. If you make a mess – clean it up. 9. After using any drain pan, empty the pan in an appropriate waste storage container, and clean the drain pan 10. Hydraulic lifts are to be left fully up or down over night. If left up, safety stands should be in place. 11. Never leave creeper on the floor. When not in use – stand them up. 12. DO NOT use any tool or piece of equipment that you believe to be unsafe. Report it to your instructor. 13. Before starting an engine in the shop, connect an exhaust hose to tail pipe. Turn on exhaust vents and all ceiling fans. 14. Always use goggle or face shield when grinding, hammering, machining, working under a car, or blowing with shop air. 15. If foreign material becomes lodged in your eye, DON”T rub it. This can cause the particle to scratch the eyes and become embedded deeper. Notify your instructor immediately 16. Don’t work when feeling sick. Inform your instructor of the circumstances. 17. Report unsafe or improper practices to your instructor. 18. Never leave gasoline in an open container. 19. Always have a class “B” fire extinguisher available while working on fuel system or around fuel. 20. Observe precautions for working with flammable liquids. 21. If you are uncertain about positioning a vehicle on a lift or jack – consult your instructor. 22. Long hair must be confined (under a Hat, tied back or a hair net). 23. Keep tools, electrical cords and hoses away from moving engine parts. 24. Do not wear loose fitting or flowing clothing that could become entangled in rotating machinery. 25. Material Safety Data sheets are located in the tool room. 26. Rings, watches, bracelets, earring and other jewelry should not be worn in the shop. 27. If you break a tool please inform your instructor. 28. If a tool or piece of equipment is not working please inform your instructor. 9 SCANS The following is information concerning SCANS competencies. THINKING SKILLS F7. Creative Thinking: Uses imagination freely, combines ideal or information in new ways, makes connections between seemingly unrelated ideas, and reshapes goals in ways that reveal new possibilities. . F7. Creative Thinking - Given a vehicle, lab engine or classroom exercise using the student imagination freely, combines ideal or information in new ways, makes connection between seemingly unrelated ideas, and reshapes goals in way that reveal new possibilities. F7. Creative Thinking – Evaluation The student proceeds through the troubleshooting process for the problem in question. Confirm the complaint 30% Consult labor guide and estimate time to repair 20% Consult proper manual or procedure 30% Inspect vehicle or system in proper order 20% F8, Decision Making: Specifies goals and constraints, generates alternatives, considers risks and evaluates and chooses best alternatives. F8. Decision Making - Given a vehicle, lab engine or classroom exercise the student setting specifies goals and constraints, generates alternatives, considers risks, and evaluates and chooses best alternatives. F8. Decision Making - Evaluation The student proceeds through the troubleshooting process for the problem in question. Confirm the complaint 30% Consult labor guide and estimate time to repair 20% Consult proper manual or procedure 30% Inspect vehicle or system in proper order 20% 10 F9. Problem Solving: Recognizes that a problem exists (i.e., there is a discrepancy between what is and what should or could be), identifies possible reason for the discrepancy and devises and implements a plan to resolve it. Evaluates and monitors progress, and revises plan as indicated by finding. F9. Problem Solving - Given a vehicle, lab engine or classroom exercise the student will describe a vehicle problem. Recognizer that a problem exists (i.e., there is a discrepancy between what is and what should or could be) identifies possible reason for the discrepancy, and devices and implements a plan of action to resolve it. Evaluates and monitors progress, and revises plan indicated by findings. F9. Problem Solving – Evaluation The student proceeds through the troubleshooting process for the problem in question. Confirm the complaint 30% Consult labor guide and estimate time to repair 20% Consult proper manual or procedure ` 30% Inspect vehicle or system in proper order 20% 11 ALL STUDENTS, I HAVE READ & UNDERSTAND THE CONTENTS OF THIS DOCUMENT AS IT RELATES TO AUMT 2325. I WILL ABIDE BY THE GUIDELINES SET FORTH BY THIS SYLLABUS Signature Printed Name Date 12 ALL STUDENTS, I HAVE READ & UNDERSTAND THE CONTENTS OF THIS DOCUMENT AS IT RELATES TO AUMT 2325. I WILL ABIDE BY THE GUIDELINES SET FORTH BY THIS SYLLABUS Signature Printed Name Date 13