INTERFERENCE CHECKING BY Paul Thurber When is a ½” not a ½” What do you do if it does not fit Who is responsible for the parts and pieces History of Drafting Traditional Paper Drafting Artwork Hard to update Hard to Store The CAD Revolution Computerized drafting Faster Drafting Easier Updating Easy To Store Instant Drawings Available Drafting Practices Drafter responsible for making parts fit To insure proper fit tolerances were used The more accurate the parts the closer the tolerances were required Locations of features were none standard Interference Was Engineers Responsibility Drafters made drawings Only did some drawings Complete Assembly Overall Performance Tolerance Stacking a Problem An accumulation of many tolerances a problem With multiple drawings careful checking needed No Clear Standards The World Economy but no World Standards How TO Convert from Measuring Systems Quality was Hard to Maintain Change to Geometric Tolerances Drafting practices changed Geometric tolerances were developed Consistent Drawing Features increases accuracy Interference Checking Drafter was now responsible New standards aided interference Shop tolerances became standardized The New 3D CAD Can now draw in three diminsion Growing ability to see how parts fit Multiple views for one part Solid modeling becomes reality Animation and CAD The next revolution was part animation Exploding parts could be put together Overall planning and part manufacturing is part of the computer world CAD/CAM Computer Aid Design Becomes Computer aid Machining Drawings become machining programs Drawings used to automate ordering Larger Role For CAD CAD becomes a Major engineering tool Automation of stresses and design Interference From the Drawing Into Shop Floor Management Interference checking goes beyond parts Shop floor management begins at the design stage The checking of tolerances is only a small part of the total capabilities Assembly and Design Drafting parts with Design Becomes Art Work Optimization of assembly through animation Complete Assembly Drawings Assembly Is Automated The new CAD/CAM Becomes point of assembly Interference checking is automated Boeing Aircraft Drafting becomes modular Can check out designs without parts manufacturing Computer drafting becomes shop floor management Tsinghua University Developed AOPDO Can make parts to optimize profits Complete package for Manufacturing Interference Checking in Assembly The new programs aid in assembly Assembly functions can be automated Each Step is part of whole Interference Checking Is Quality The better the fit the higher the quality Quality is designed into the part Quality becomes a driving force Quality is Automated Interference of Quality needs reduced Quality is Automated Winning Customers Faster modular designs Customer needs addressed What is next Conclusions Old fashioned is hard to understand The next step is hard to understand Can we truly automate manufatcuring References “An integrated Framework for the Assembly Oriented Product Design and Optimization” by Qiang Su Ph.D. School of Economics & Management Tsinghus University “Geo-Metrics II” by Lowell W. Foster Boeing Aircraft Design Web Page