Standard Costs and Operating Performance Measures Chapter 11 © 2010 The McGraw-Hill Companies, Inc. Standard Costs Standards are benchmarks or “norms” for measuring performance. In managerial accounting, two types of standards are commonly used. Quantity standards specify how much of an input should be used to make a product or provide a service. Price standards specify how much should be paid for each unit of the input. Examples: Firestone, Sears, McDonald’s, hospitals, construction and manufacturing companies. McGraw-Hill/Irwin Slide 2 Standard Costs Amount Deviations from standards deemed significant are brought to the attention of management, a practice known as management by exception. Standard Direct Labor Direct Material Manufacturing Overhead Type of Product Cost McGraw-Hill/Irwin Slide 3 Variance Analysis Cycle Identify questions Receive explanations Conduct next period’s operations Analyze variances Prepare standard cost performance report McGraw-Hill/Irwin Take corrective actions Begin Slide 4 Setting Standard Costs Accountants, engineers, purchasing agents, and production managers combine efforts to set standards that encourage efficient future operations. McGraw-Hill/Irwin Slide 5 Setting Standard Costs Should we use ideal standards that require employees to work at 100 percent peak efficiency? Engineer McGraw-Hill/Irwin I recommend using practical standards that are currently attainable with reasonable and efficient effort. Managerial Accountant Slide 6 Learning Objective 1 Explain how direct materials standards and direct labor standards are set. McGraw-Hill/Irwin Slide 7 Setting Direct Material Standards Price Standards Quantity Standards Final, delivered cost of materials, net of discounts. Summarized in a Bill of Materials. McGraw-Hill/Irwin Slide 8 Setting Standards Six Sigma advocates have sought to eliminate all defects and waste, rather than continually build them into standards. As a result allowances for waste and spoilage that are built into standards should be reduced over time. McGraw-Hill/Irwin Slide 9 Setting Direct Labor Standards Rate Standards Time Standards Often a single rate is used that reflects the mix of wages earned. Use time and motion studies for each labor operation. McGraw-Hill/Irwin Slide 10 Setting Variable Manufacturing Overhead Standards Rate Standards Quantity Standards The rate is the variable portion of the predetermined overhead rate. The quantity is the activity in the allocation base for predetermined overhead. McGraw-Hill/Irwin Slide 11 Standard Cost Card – Variable Production Cost A standard cost card for one unit of product might look like this: Inputs Direct materials Direct labor Variable mfg. overhead Total standard unit cost McGraw-Hill/Irwin A B AxB Standard Quantity or Hours Standard Price or Rate Standard Cost per Unit 3.0 lbs. 2.5 hours 2.5 hours $ $ 4.00 per lb. 14.00 per hour 3.00 per hour $ 12.00 35.00 7.50 54.50 Slide 12 Price and Quantity Standards Price and quantity standards are determined separately for two reasons: The purchasing manager is responsible for raw material purchase prices and the production manager is responsible for the quantity of raw material used. The buying and using activities occur at different times. Raw material purchases may be held in inventory for a period of time before being used in production. McGraw-Hill/Irwin Slide 13 A General Model for Variance Analysis Variance Analysis Price Variance Quantity Variance Difference between actual price and standard price Difference between actual quantity and standard quantity McGraw-Hill/Irwin Slide 14 A General Model for Variance Analysis Variance Analysis Price Variance Quantity Variance Materials price variance Labor rate variance VOH rate variance Materials quantity variance Labor efficiency variance VOH efficiency variance McGraw-Hill/Irwin Slide 15 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance McGraw-Hill/Irwin Standard Quantity × Standard Price Quantity Variance Slide 16 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Actual quantity is the amount of direct materials, direct labor, and variable manufacturing overhead actually used. McGraw-Hill/Irwin Slide 17 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Standard quantity is the standard quantity allowed for the actual output of the period. McGraw-Hill/Irwin Slide 18 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Actual price is the amount actually paid for the input used. McGraw-Hill/Irwin Slide 19 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance Standard price is the amount that should have been paid for the input used. McGraw-Hill/Irwin Slide 20 A General Model for Variance Analysis Actual Quantity × Actual Price Actual Quantity × Standard Price Price Variance Standard Quantity × Standard Price Quantity Variance (AQ × AP) – (AQ × SP) (AQ × SP) – (SQ × SP) AQ = Actual Quantity AP = Actual Price SP = Standard Price SQ = Standard Quantity McGraw-Hill/Irwin Slide 21 Learning Objective 2 Compute the direct materials price and quantity variances and explain their significance. McGraw-Hill/Irwin Slide 22 Material Variances – An Example Glacier Peak Outfitters has the following direct material standard for the fiberfill in its mountain parka. 0.1 kg. of fiberfill per parka at $5.00 per kg. Last month 210 kgs. of fiberfill were purchased and used to make 2,000 parkas. The material cost a total of $1,029. McGraw-Hill/Irwin Slide 23 Material Variances Summary Actual Quantity × Actual Price Actual Quantity × Standard Price 210 kgs. × $4.90 per kg. 210 kgs. × $5.00 per kg. = $1,029 Price variance $21 favorable McGraw-Hill/Irwin = $1,050 Standard Quantity × Standard Price 200 kgs. × $5.00 per kg. = $1,000 Quantity variance $50 unfavorable Slide 24 Material Variances Summary Actual Quantity × Actual Price 210 kgs. × $4.90 per kg. Actual Quantity × Standard Price 210 kgs. $1,029 × 210 kgs $5.00per perkg kg. = $4.90 = $1,029 Price variance $21 favorable McGraw-Hill/Irwin = $1,050 Standard Quantity × Standard Price 200 kgs. × $5.00 per kg. = $1,000 Quantity variance $50 unfavorable Slide 25 Material Variances Summary Actual Quantity × Actual Price Actual Quantity × Standard Price Standard Quantity × Standard Price 210 kgs. 210 kgs. 200 kgs. × × 0.1 kg per parka× 2,000 parkas $4.90 per kg. $5.00 $5.00 per kg. = 200 per kgs kg. = $1,029 Price variance $21 favorable McGraw-Hill/Irwin = $1,050 = $1,000 Quantity variance $50 unfavorable Slide 26 Material Variances: Using the Factored Equations Materials price variance MPV = AQ (AP - SP) = 210 kgs ($4.90/kg - $5.00/kg) = 210 kgs (-$0.10/kg) = $21 F Materials quantity variance MQV = SP (AQ - SQ) = $5.00/kg (210 kgs-(0.1 kg/parka 2,000 parkas)) = $5.00/kg (210 kgs - 200 kgs) = $5.00/kg (10 kgs) = $50 U McGraw-Hill/Irwin Slide 27 Isolation of Material Variances I need the price variance sooner so that I can better identify purchasing problems. You accountants just don’t understand the problems that purchasing managers have. McGraw-Hill/Irwin I’ll start computing the price variance when material is purchased rather than when it’s used. Slide 28 Material Variances Hanson purchased and used 1,700 pounds. How are the variances computed if the amount purchased differs from the amount used? McGraw-Hill/Irwin The price variance is computed on the entire quantity purchased. The quantity variance is computed only on the quantity used. Slide 29 Responsibility for Material Variances Materials Quantity Variance Production Manager Materials Price Variance Purchasing Manager The standard price is used to compute the quantity variance so that the production manager is not held responsible for the purchasing manager’s performance. McGraw-Hill/Irwin Slide 30 Responsibility for Material Variances I am not responsible for this unfavorable material quantity variance. You purchased cheap material, so my people had to use more of it. McGraw-Hill/Irwin Your poor scheduling sometimes requires me to rush order material at a higher price, causing unfavorable price variances. Slide 31 Quick Check Zippy Hanson Inc. has the following direct material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week, 1,700 pounds of material were purchased and used to make 1,000 Zippies. The material cost a total of $6,630. McGraw-Hill/Irwin Slide 32 Quick Check Zippy Hanson’s material price variance (MPV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. McGraw-Hill/Irwin Slide 33 Zippy Quick Check Hanson’s material price variance (MPV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. MPV = AQ(AP - SP) MPV = 1,700 lbs. × ($3.90 - 4.00) MPV = $170 Favorable McGraw-Hill/Irwin Slide 34 Quick Check Zippy Hanson’s material quantity variance (MQV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. McGraw-Hill/Irwin Slide 35 Zippy Quick Check Hanson’s material quantity variance (MQV) for the week was: a. $170 unfavorable. b. $170 favorable. c. $800 unfavorable. d. $800 favorable. MQV = SP(AQ - SQ) MQV = $4.00(1,700 lbs - 1,500 lbs) MQV = $800 unfavorable McGraw-Hill/Irwin Slide 36 Zippy Quick Check Actual Quantity × Actual Price Actual Quantity × Standard Price Standard Quantity × Standard Price 1,700 lbs. × $3.90 per lb. 1,700 lbs. × $4.00 per lb. 1,500 lbs. × $4.00 per lb. = $6,630 = $ 6,800 = $6,000 Price variance $170 favorable McGraw-Hill/Irwin Quantity variance $800 unfavorable Slide 37 Quick Check Continued Zippy Hanson Inc. has the following material standard to manufacture one Zippy: 1.5 pounds per Zippy at $4.00 per pound Last week, 2,800 pounds of material were purchased at a total cost of $10,920, and 1,700 pounds were used to make 1,000 Zippies. McGraw-Hill/Irwin Slide 38 Zippy Quick Check Continued Actual Quantity Purchased × Actual Price Actual Quantity Purchased × Standard Price 2,800 lbs. × $3.90 per lb. 2,800 lbs. × $4.00 per lb. = $10,920 = $11,200 Price variance $280 favorable McGraw-Hill/Irwin Price variance increases because quantity purchased increases. Slide 39 Zippy Quick Check Continued Actual Quantity Used × Standard Price 1,700 lbs. × $4.00 per lb. 1,500 lbs. × $4.00 per lb. = $6,800 = $6,000 Quantity variance is unchanged because actual and standard quantities are unchanged. McGraw-Hill/Irwin Standard Quantity × Standard Price Quantity variance $800 unfavorable Slide 40 Learning Objective 3 Compute the direct labor rate and efficiency variances and explain their significance. McGraw-Hill/Irwin Slide 41 Labor Variances – An Example Glacier Peak Outfitters has the following direct labor standard for its mountain parka. 1.2 standard hours per parka at $10.00 per hour Last month, employees actually worked 2,500 hours at a total labor cost of $26,250 to make 2,000 parkas. McGraw-Hill/Irwin Slide 42 Labor Variances Summary Actual Hours × Actual Rate Actual Hours × Standard Rate 2,500 hours × $10.50 per hour 2,500 hours × $10.00 per hour. = $26,250 = $25,000 Rate variance $1,250 unfavorable McGraw-Hill/Irwin Standard Hours × Standard Rate 2,400 hours × $10.00 per hour = $24,000 Efficiency variance $1,000 unfavorable Slide 43 Labor Variances Summary Actual Hours × Actual Rate 2,500 hours × $10.50 per hour = $26,250 Actual Hours × Standard Rate 2,500 hours 2,400 hours × 2,500 hours × $26,250 $10.00 per hour. = $10.50 per hour $10.00 per hour = $25,000 Rate variance $1,250 unfavorable McGraw-Hill/Irwin Standard Hours × Standard Rate = $24,000 Efficiency variance $1,000 unfavorable Slide 44 Labor Variances Summary Actual Hours × Actual Rate Actual Hours × Standard Rate Standard Hours × Standard Rate 2,500 hours 2,500 hours 2,400 hours × × 1.2 hours per ×parka 2,000 $10.50 per hour parkas $10.00 per hour. $10.00 per hour = 2,400 hours = $26,250 = $25,000 Rate variance $1,250 unfavorable McGraw-Hill/Irwin = $24,000 Efficiency variance $1,000 unfavorable Slide 45 Labor Variances: Using the Factored Equations Labor rate variance LRV = AH (AR - SR) = 2,500 hours ($10.50 per hour – $10.00 per hour) = 2,500 hours ($0.50 per hour) = $1,250 unfavorable Labor efficiency variance LEV = SR (AH - SH) = $10.00 per hour (2,500 hours – 2,400 hours) = $10.00 per hour (100 hours) = $1,000 unfavorable McGraw-Hill/Irwin Slide 46 Responsibility for Labor Variances Production managers are usually held accountable for labor variances because they can influence the: Mix of skill levels assigned to work tasks. Level of employee motivation. Quality of production supervision. Production Manager McGraw-Hill/Irwin Quality of training provided to employees. Slide 47 Responsibility for Labor Variances I am not responsible for the unfavorable labor efficiency variance! You purchased cheap material, so it took more time to process it. McGraw-Hill/Irwin I think it took more time to process the materials because the Maintenance Department has poorly maintained your equipment. Slide 48 Quick Check Zippy Hanson Inc. has the following direct labor standard to manufacture one Zippy: 1.5 standard hours per Zippy at $12.00 per direct labor hour Last week, 1,550 direct labor hours were worked at a total labor cost of $18,910 to make 1,000 Zippies. McGraw-Hill/Irwin Slide 49 Quick Check Zippy Hanson’s labor rate variance (LRV) for the week was: a. $310 unfavorable. b. $310 favorable. c. $300 unfavorable. d. $300 favorable. McGraw-Hill/Irwin Slide 50 Quick Check Zippy Hanson’s labor rate variance (LRV) for the week was: a. $310 unfavorable. b. $310 favorable. LRV = AH(AR - SR) c. $300 unfavorable. LRV = 1,550 hrs($12.20 - $12.00) d. $300 favorable.LRV = $310 unfavorable McGraw-Hill/Irwin Slide 51 Quick Check Zippy Hanson’s labor efficiency variance (LEV) for the week was: a. $590 unfavorable. b. $590 favorable. c. $600 unfavorable. d. $600 favorable. McGraw-Hill/Irwin Slide 52 Zippy Quick Check Hanson’s labor efficiency variance (LEV) for the week was: a. $590 unfavorable. b. $590 favorable. c. $600 unfavorable. d. $600 favorable. LEV = SR(AH - SH) LEV = $12.00(1,550 hrs - 1,500 hrs) LEV = $600 unfavorable McGraw-Hill/Irwin Slide 53 Zippy Quick Check Actual Hours × Actual Rate Actual Hours × Standard Rate 1,550 hours × $12.20 per hour 1,550 hours × $12.00 per hour = $18,910 = $18,600 Rate variance $310 unfavorable McGraw-Hill/Irwin Standard Hours × Standard Rate 1,500 hours × $12.00 per hour = $18,000 Efficiency variance $600 unfavorable Slide 54 Learning Objective 4 Compute the variable manufacturing overhead rate and efficiency variances. McGraw-Hill/Irwin Slide 55 Variable Manufacturing Overhead Variances – An Example Glacier Peak Outfitters has the following direct variable manufacturing overhead labor standard for its mountain parka. 1.2 standard hours per parka at $4.00 per hour Last month, employees actually worked 2,500 hours to make 2,000 parkas. Actual variable manufacturing overhead for the month was $10,500. McGraw-Hill/Irwin Slide 56 Variable Manufacturing Overhead Variances Summary Actual Hours × Actual Rate Actual Hours × Standard Rate Standard Hours × Standard Rate 2,500 hours × $4.20 per hour 2,500 hours × $4.00 per hour 2,400 hours × $4.00 per hour = $10,500 = $10,000 = $9,600 Rate variance $500 unfavorable McGraw-Hill/Irwin Efficiency variance $400 unfavorable Slide 57 Variable Manufacturing Overhead Variances Summary Actual Hours × Actual Rate 2,500 hours × $4.20 per hour = $10,500 Actual Hours × Standard Rate 2,500 hours 2,400 hours × $10,500× 2,500 hours $4.00 per per hourhour $4.00 per hour = $4.20 = $10,000 Rate variance $500 unfavorable McGraw-Hill/Irwin Standard Hours × Standard Rate = $9,600 Efficiency variance $400 unfavorable Slide 58 Variable Manufacturing Overhead Variances Summary Actual Hours × Actual Rate Actual Hours × Standard Rate 2,500 hours 2,500 hours × 1.2 hours per ×parka 2,000 $4.20 per hour parkas $4.00 per hour = 2,400 hours = $10,500 = $10,000 Rate variance $500 unfavorable McGraw-Hill/Irwin Standard Hours × Standard Rate 2,400 hours × $4.00 per hour = $9,600 Efficiency variance $400 unfavorable Slide 59 Variable Manufacturing Overhead Variances: Using Factored Equations Variable manufacturing overhead rate variance VMRV = AH (AR - SR) = 2,500 hours ($4.20 per hour – $4.00 per hour) = 2,500 hours ($0.20 per hour) = $500 unfavorable Variable manufacturing overhead efficiency variance VMEV = SR (AH - SH) = $4.00 per hour (2,500 hours – 2,400 hours) = $4.00 per hour (100 hours) = $400 unfavorable McGraw-Hill/Irwin Slide 60 Quick Check Zippy Hanson Inc. has the following variable manufacturing overhead standard to manufacture one Zippy: 1.5 standard hours per Zippy at $3.00 per direct labor hour Last week, 1,550 hours were worked to make 1,000 Zippies, and $5,115 was spent for variable manufacturing overhead. McGraw-Hill/Irwin Slide 61 Quick Check Zippy Hanson’s rate variance (VMRV) for variable manufacturing overhead for the week was: a. $465 unfavorable. b. $400 favorable. c. $335 unfavorable. d. $300 favorable. McGraw-Hill/Irwin Slide 62 Quick Check Zippy Hanson’s rate variance (VMRV) for variable manufacturing overhead for the week was: a. $465 unfavorable. b. $400 favorable. VMRV = AH(AR - SR) c. $335 unfavorable. VMRV = 1,550 hrs($3.30 - $3.00) d. $300 favorable. VMRV = $465 unfavorable McGraw-Hill/Irwin Slide 63 Quick Check Zippy Hanson’s efficiency variance (VMEV) for variable manufacturing overhead for the week was: a. $435 unfavorable. b. $435 favorable. c. $150 unfavorable. d. $150 favorable. McGraw-Hill/Irwin Slide 64 Quick Check Zippy Hanson’s efficiency variance (VMEV) for variable manufacturing overhead for the week was: a. $435 unfavorable. b. $435 favorable. 1,000 units × 1.5 hrs per unit c. $150 unfavorable. d. $150 favorable. VMEV = SR(AH - SH) VMEV = $3.00(1,550 hrs - 1,500 hrs) VMEV = $150 unfavorable McGraw-Hill/Irwin Slide 65 Zippy Quick Check Actual Hours × Actual Rate Actual Hours × Standard Rate Standard Hours × Standard Rate 1,550 hours × $3.30 per hour 1,550 hours × $3.00 per hour 1,500 hours × $3.00 per hour = $5,115 = $4,650 Rate variance $465 unfavorable McGraw-Hill/Irwin = $4,500 Efficiency variance $150 unfavorable Slide 66 Variance Analysis and Management by Exception How do I know which variances to investigate? McGraw-Hill/Irwin Larger variances, in dollar amount or as a percentage of the standard, are investigated first. Slide 67 A Statistical Control Chart Warning signals for investigation Favorable Limit • Desired Value • • • • • • Unfavorable Limit 1 2 3 4 5 6 7 • 8 • 9 Variance Measurements McGraw-Hill/Irwin Slide 68 Advantages of Standard Costs Management by exception Promotes economy and efficiency Advantages Simplified bookkeeping McGraw-Hill/Irwin Enhances responsibility accounting Slide 69 Potential Problems with Standard Costs Emphasizing standards may exclude other important objectives. Standard cost reports may not be timely. Invalid assumptions about the relationship between labor cost and output. McGraw-Hill/Irwin Potential Problems Favorable variances may be misinterpreted. Emphasis on negative may impact morale. Continuous improvement may be more important than meeting standards. Slide 70 Learning Objective 5 Compute delivery cycle time, throughput time, and manufacturing cycle efficiency (MCE). McGraw-Hill/Irwin Slide 71 Delivery Performance Measures Order Received Wait Time Production Started Goods Shipped Process Time + Inspection Time + Move Time + Queue Time Throughput Time Delivery Cycle Time Process time is the only value-added time. McGraw-Hill/Irwin Slide 72 Delivery Performance Measures Order Received Wait Time Production Started Goods Shipped Process Time + Inspection Time + Move Time + Queue Time Throughput Time Delivery Cycle Time Manufacturing Cycle = Efficiency McGraw-Hill/Irwin Value-added time Manufacturing cycle time Slide 73 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the throughput time? a. 10.4 days. b. 0.2 days. c. 4.1 days. d. 13.4 days. McGraw-Hill/Irwin Slide 74 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the throughput time? a. 10.4 days. b. 0.2 days. Throughput time = Process + Inspection + Move + Queue c. 4.1 days. = 0.2 days + 0.4 days + 0.5 days + 9.3 days d. 13.4 days. = 10.4 days McGraw-Hill/Irwin Slide 75 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the Manufacturing Cycle Efficiency (MCE)? a. 50.0%. b. 1.9%. c. 52.0%. d. 5.1%. McGraw-Hill/Irwin Slide 76 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the Manufacturing Cycle Efficiency (MCE)? a. 50.0%. MCE = Value-added time ÷ Throughput time b. 1.9%. = Process time ÷ Throughput time c. 52.0%. = 0.2 days ÷ 10.4 days d. 5.1%. = 1.9% McGraw-Hill/Irwin Slide 77 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the delivery cycle time (DCT)? a. 0.5 days. b. 0.7 days. c. 13.4 days. d. 10.4 days. McGraw-Hill/Irwin Slide 78 Quick Check A TQM team at Narton Corp has recorded the following average times for production: Wait 3.0 days Inspection 0.4 days Process 0.2 days Move 0.5 days Queue 9.3 days What is the delivery cycle time (DCT)? a. 0.5 days. b. 0.7 days. DCT = Wait time + Throughput time c. 13.4 days. = 3.0 days + 10.4 days d. 10.4 days. = 13.4 days McGraw-Hill/Irwin Slide 79 Predetermined Overhead Rates and Overhead Analysis in a Standard Costing System Appendix 11A © 2010 The McGraw-Hill Companies, Inc. Learning Objective 6 (Appendix 11A) Compute and interpret the fixed overhead budget and volume variances. McGraw-Hill/Irwin Slide 81 Fixed Overhead Budget Variance Actual Fixed Overhead Budgeted Fixed Overhead Fixed Overhead Applied Budget variance Budget variance McGraw-Hill/Irwin = Actual fixed overhead – Budgeted fixed overhead Slide 82 Fixed Overhead Volume Variance Actual Fixed Overhead Budgeted Fixed Overhead Fixed Overhead Applied Volume variance Volume variance McGraw-Hill/Irwin = Budgeted fixed overhead – Fixed overhead applied to work in process Slide 83 Fixed Overhead Volume Variance Actual Fixed Overhead Budgeted Fixed Overhead DH × FR Fixed Overhead Applied SH × FR Volume variance Volume variance = FPOHR × (DH – SH) FPOHR = Fixed portion of the predetermined overhead rate DH = Denominator hours SH = Standard hours allowed for actual output McGraw-Hill/Irwin Slide 84 Computing Fixed Overhead Variances ColaCo Production and Machine-Hour Data Budgeted production Standard machine-hours per unit Budgeted machine-hours Actual production Standard machine-hours allowed for the actual production Actual machine-hours McGraw-Hill/Irwin 30,000 3 90,000 28,000 84,000 88,000 units hours hours units hours hours Slide 85 Computing Fixed Overhead Variances ColaCo Cost Data Budgeted variable manufacturing overhead Budgeted fixed manufacturing overhead Total budgeted manufacturing overhead $ Actual variable manufacturing overhead Actual fixed manufacturing overhead Total actual manufacturing overhead $ McGraw-Hill/Irwin $ $ 90,000 270,000 360,000 100,000 280,000 380,000 Slide 86 Predetermined Overhead Rates Predetermined Estimated total manufacturing overhead cost = overhead rate Estimated total amount of the allocation base Predetermined $360,000 = overhead rate 90,000 Machine-hours Predetermined = $4.00 per machine-hour overhead rate McGraw-Hill/Irwin Slide 87 Predetermined Overhead Rates Variable component of the predetermined overhead rate $90,000 = 90,000 Machine-hours Variable component of the predetermined overhead rate = $1.00 per machine-hour Fixed component of the predetermined overhead rate $270,000 = 90,000 Machine-hours Fixed component of the predetermined overhead rate = $3.00 per machine-hour McGraw-Hill/Irwin Slide 88 Applying Manufacturing Overhead Overhead applied = Predetermined overhead rate × Standard hours allowed for the actual output Overhead applied = $4.00 per machine-hour × 84,000 machine-hours Overhead applied = $336,000 McGraw-Hill/Irwin Slide 89 Computing the Budget Variance McGraw-Hill/Irwin Actual fixed overhead Budgeted fixed overhead Budget variance = Budget variance = $280,000 – $270,000 Budget variance = $10,000 Unfavorable – Slide 90 Computing the Volume Variance Volume variance = Budgeted fixed overhead – ( Fixed overhead applied to work in process = $270,000 – Volume variance = $18,000 Unfavorable McGraw-Hill/Irwin ) $3.00 per $84,000 × machine-hour machine-hours Volume variance Slide 91 Computing the Volume Variance Volume variance FPOHR × (DH – SH) = FPOHR = Fixed portion of the predetermined overhead rate DH = Denominator hours SH = Standard hours allowed for actual output ( Volume variance $3.00 per = × machine-hour Volume variance = 18,000 Unfavorable McGraw-Hill/Irwin ) 90,000 84,000 – mach-hours mach-hours Slide 92 A Pictorial View of the Variances Actual Fixed Overhead 280,000 Budgeted Fixed Overhead 270,000 Budget variance, $10,000 unfavorable Fixed Overhead Applied to Work in Process 252,000 Volume variance, $18,000 unfavorable Total variance, $28,000 unfavorable McGraw-Hill/Irwin Slide 93 Fixed Overhead Variances – A Graphic Approach Let’s look at a graph showing fixed overhead variances. We will use ColaCo’s numbers from the previous example. McGraw-Hill/Irwin Slide 94 Graphic Analysis of Fixed Overhead Variances Budget $270,000 Denominator hours 0 0 McGraw-Hill/Irwin Machine-hours (000) 90 Slide 95 Graphic Analysis of Fixed Overhead Variances Actual $280,000 Budget $270,000 { Budget Variance 10,000 U Denominator hours 0 0 McGraw-Hill/Irwin Machine-hours (000) 90 Slide 96 Graphic Analysis of Fixed Overhead Variances Actual $280,000 Budget $270,000 Applied $252,000 { { Budget Variance 10,000 U Volume Variance 18,000 U Standard hours Denominator hours 0 0 McGraw-Hill/Irwin Machine-hours (000) 84 90 Slide 97 Reconciling Overhead Variances and Underapplied or Overapplied Overhead In a standard cost system: Unfavorable variances are equivalent to underapplied overhead. Favorable variances are equivalent to overapplied overhead. The sum of the overhead variances equals the under- or overapplied overhead cost for the period. McGraw-Hill/Irwin Slide 98 Reconciling Overhead Variances and Underapplied or Overapplied Overhead ColaCo Computation of Underapplied Overhead Predetermined overhead rate (a) Standard hours allowed for the actual output (b) Manufacturing overhead applied (a) × (b) Actual manufacturing overhead Manufacturing overhead underapplied or overapplied McGraw-Hill/Irwin $ $ $ $ 4.00 per machine-hour 84,000 machine hours 336,000 380,000 44,000 underapplied Slide 99 Computing the Variable Overhead Variances Variable manufacturing overhead rate variance VMRV = (AH × AR) – (AH × SR) = $100,000 – (88,000 hours × $1.00 per hour) = $12,000 unfavorable McGraw-Hill/Irwin Slide 100 Computing the Variable Overhead Variances Variable manufacturing overhead efficiency variance VMEV = (AH × SR) – (SH × SR) = $88,000 – (84,000 hours × $1.00 per hour) = $4,000 unfavorable McGraw-Hill/Irwin Slide 101 Computing the Sum of All Variances ColaCo Computing the Sum of All variances Variable overhead rate variance Variable overhead efficiency variance Fixed overhead budget variance Fixed overhead volume variance Total of the overhead variances McGraw-Hill/Irwin $ $ 12,000 4,000 10,000 18,000 44,000 U U U U U Slide 102 Journal Entries to Record Variances Appendix 11B © 2010 The McGraw-Hill Companies, Inc. Learning Objective 7 (Appendix 11B) Prepare journal entries to record standard costs and variances. McGraw-Hill/Irwin Slide 104 Appendix 11B Journal Entries to Record Variances We will use information from the Glacier Peak Outfitters example presented earlier in the chapter to illustrate journal entries for standard cost variances. Recall the following: Material AQ × AP = $1,029 AQ × SP = $1,050 SQ × SP = $1,000 MPV = $21 F MQV = $50 U Labor AH × AR = $26,250 AH × SR = $25,000 SH × SR = $24,000 LRV = $1,250 U LEV = $1,000 U Now, let’s prepare the entries to record the labor and material variances. McGraw-Hill/Irwin Slide 105 Appendix 11B Recording Material Variances GENERAL JOURNAL Date Description Raw Materials Post. Ref. Page 4 Debit Credit 1,050 Materials Price Variance 21 Accounts Payable 1,029 To record the purchase of material Work in Process Materials Quantity Variance Raw Materials 1,000 50 1,050 To record the use of material McGraw-Hill/Irwin Slide 106 Appendix 11B Recording Labor Variances GENERAL JOURNAL Date Description Work in Process Post. Ref. Page 4 Debit 24,000 Labor Rate Variance 1,250 Labor Efficiency Variance 1,000 Wages Payable Credit 26,250 To record direct labor McGraw-Hill/Irwin Slide 107 Cost Flows in a Standard Cost System Inventories are recorded at standard cost. Variances are recorded as follows: Favorable variances are credits, representing savings in production costs. Unfavorable variances are debits, representing excess production costs. Standard cost variances are usually closed out to cost of goods sold. Unfavorable variances increase cost of goods sold. Favorable variances decrease cost of goods sold. McGraw-Hill/Irwin Slide 108 End of Chapter 11 McGraw-Hill/Irwin Slide 109