NZQA registered unit standard 678 version 5 Page 1 of 5 Title Feed and tail out a planer, and monitor planer performance Level 3 Purpose Credits 5 People credited with this unit standard are able to: manage safety and hazards when feeding and tailing out a planer; demonstrate knowledge of the operation and operating principles of a planer; feed timber into a planer; out-feed planed timber; monitor planer performance; and record downtime, and report machinery breakages. This unit standard includes the feeding of sawn or planed timber (feedstock) into a planing machine, and the out-feeding of planed timber. Classification Solid Wood Manufacturing > Timber Machining Available grade Achieved Entry information Recommended skills and knowledge Unit 164, Tally timber; Unit 165, Handle, sort and stack timber; and Unit 15774, Demonstrate knowledge of timber machining; or demonstrate equivalent knowledge and skills. Explanatory notes 1 The following apply to the performance of all outcomes of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed the code) for personal, product and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing and method. 2 For assessment against this unit standard, planer operators that have not been trained to adjust the machine, must recognise problems and alert supervisor. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 3 678 version 5 Page 2 of 5 Definitions Corrective action refers to actions such as communication to management, communication to on-site technical person, communication to off-site technical support person, cleaning, communication with maintenance staff, recalibration, or changes made to the operating system in accordance with worksite documentation. Worksite policies and procedures refer to documented policies and to documented or other directions provided to staff. These include, but are not limited to, ways of managing health and safety, environmental considerations, quality, and production, and must conform to legislation. Examples include standard operating procedures, company health and safety plans, on-site briefings, and supervisor’s instructions. Outcomes and evidence requirements Outcome 1 Manage safety and hazards when feeding and tailing out a planer. Evidence requirements 1.1 Hazards associated with feeding and tailing out a planer are identified and actions to be taken to isolate, minimise or eliminate the hazards are described in accordance with worksite policies and procedures. Range 1.2 hazards may include but are not limited to – moving equipment, lifting, noise; evidence of three is required. Safe working practices associated with feeding and tailing out a planer are used in accordance with worksite policies and procedures and legislative requirements. Range practices include – isolation procedures, lockouts, emergency stops, machine guarding, wearing of appropriate safety equipment. Outcome 2 Demonstrate knowledge of the operation and operating principles of a planer. Evidence requirements 2.1 Purpose and function of the planer are explained in accordance with worksite policies and procedures. 2.2 Operating parameters and capability of the planer are explained in accordance with worksite policies and procedures. Range 2.3 includes but is not limited to – maximum and minimum cross sections, maximum and minimum output lengths. Operating components of the planer are explained. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard Range 2.4 678 version 5 Page 3 of 5 feed system, fences, pressures, chip breakers, extraction system, electrical controls, cutterheads and cutters. Roles and responsibilities of the planer operator are described in accordance with worksite policies and procedures. Outcome 3 Feed timber into a planer. Evidence requirements 3.1 Alignment of in-feed components is set in accordance with worksite policies and procedures. 3.2 Starting procedure for cutterheads and feed gear is carried out in accordance with worksite policies and procedures. 3.3 Input timber is checked for dimension, grade, and moisture content in accordance with worksite policies and procedures. 3.4 Foreign matter that could affect the cutters is removed in accordance with worksite policies and procedures. 3.5 Feedstock is fed in accordance with worksite policies and procedures, so that the pressures hold it to the fence and bed. 3.6 Feedstock is fed butted together in accordance with worksite policies and procedures. 3.7 Bowed, cupped and crooked stock is fed with the hollow aligned to the bed or fence in accordance with worksite policies and procedures. Outcome 4 Out-feed planed timber. Evidence requirements 4.1 Alignment of out-feed components is set in accordance with worksite policies and procedures. 4.2 Dimension and finish of output timber are checked and reported, including brand marks where required, in accordance with worksite policies and procedures. 4.3 Output timber is sorted to customer requirements, and out-of-specification timber is segregated, in accordance with worksite policies and procedures. 4.4 Timber is stacked and packed in accordance with worksite policies and procedures. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 4.5 678 version 5 Page 4 of 5 Problems associated with incorrect stacking are identified and corrected in accordance with worksite policies and procedures. Outcome 5 Monitor planer performance. Evidence requirements 5.1 Operating faults and malfunctions are detected and corrective action taken in accordance with worksite policies and procedures. Range operating faults and malfunctions – mechanical, electrical, pneumatic, hydraulic. 5.2 In-feed rate is maintained to meet the capability of the machine and worksite production requirements. 5.3 Product quality is monitored and adjustments are made in accordance with worksite policies and procedures. 5.4 Housekeeping standards are maintained in accordance with worksite policies and procedures. 5.5 Output data are recorded, and production identifications and records are maintained, in accordance with worksite policies and procedures. Outcome 6 Record downtime, and report machinery breakages. Evidence requirements 6.1 Downtime data are recorded in accordance with worksite policies and procedures. 6.2 Any machinery breakages are reported and recorded in accordance with worksite policies and procedures. Planned review date Competenz SSB Code 101571 31 December 2015 New Zealand Qualifications Authority 2016 NZQA registered unit standard 678 version 5 Page 5 of 5 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 27 January 1994 31 December 2012 Review 2 24 October 1996 31 December 2012 Review 3 10 February 1999 31 December 2012 Review 4 18 December 2006 31 December 2012 Review 5 15 April 2011 N/A Consent and Moderation Requirements (CMR) reference 0173 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMRs). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Competenz at info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016