22989 version 1 Page 1 of 5 Operate a planing system in wood manufacturing Level 3 Credits 15 Purpose People credited with this unit standard are able to: manage safety and hazards when operating and monitoring a planing system; demonstrate knowledge of the operation and operating principles of a planing system; prepare to operate a planing system; operate a planing system; and monitor a planing system. Subfield Solid Wood Manufacturing Domain Timber Machining Status Registered Status date 18 December 2006 Date version published 18 December 2006 Planned review date 31 December 2011 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0173 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes New Zealand Qualifications Authority 2016 22989 version 1 Page 2 of 5 1 The following apply to the performance of all elements of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed the code) for personal, product, and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing, and method. 2 Definition Worksite documentation refers to instructions to staff on policy and procedures (including the application of legislation to worksite situations) which are formally documented, and are available for reference at the worksite. Examples are standard operating procedures, specifications, manuals, and manufacturer's information. Elements and performance criteria Element 1 Manage safety and hazards when operating and monitoring a planing system. Performance criteria 1.1 Hazards associated with operating and monitoring a planing system are identified and actions to be taken to isolate, minimise, or eliminate the hazard are described in accordance with worksite documentation. Range 1.2 hazards include but are not limited to – moving equipment, lifting, noise. Safe working practices associated with operating and monitoring a planing system are identified and used in accordance with worksite documentation and legislative requirements. Range practices may include but are not limited to – isolation procedures, lockouts, emergency stops, machine guarding, wearing appropriate safety equipment. Element 2 Demonstrate knowledge of the operation and operating principles of a planing system. Performance criteria 2.1 The role of the planing system in the wood manufacturing process is described. New Zealand Qualifications Authority 2016 22989 version 1 Page 3 of 5 2.2 Roles and responsibilities of the planing system operator are described in accordance with worksite documentation. 2.3 Operating parameters and capability of the planing system are identified. Range 2.4 Operating components of the planing system are identified. Range 2.5 includes but is not limited to – minimum and maximum dimensions of input material, feed speed rates, revs per minute (rpm), motor horsepower/kilowatts. process control and monitoring systems, in-feed and out-feed systems, planer, lubrication systems, hydraulic systems, extraction system. Safety procedures for operating a planing system are explained in accordance with worksite documentation. Range preventing and clearing blockages, preparing to rectify equipment breakdowns, leaving equipment at the end of shift. Element 3 Prepare to operate a planing system. Performance criteria 3.1 Start-up checks are completed in accordance with worksite documentation. 3.2 Product schedules are interpreted, and limitations of the schedules based on size and grade, input material quality, and machinery capabilities are described. 3.3 Input timber checks are completed to ensure timber meets specification and production run expectations, and corrective actions are taken in accordance with worksite documentation. 3.4 Supplies of materials to sustain production requirements are prepared in accordance with worksite documentation. 3.5 Checks ensure that upstream and downstream processing stages are ready for production. Element 4 Operate a planing system. Performance criteria 4.1 In-feed and out-feed system components are aligned to prevent product degrade. New Zealand Qualifications Authority 2016 22989 version 1 Page 4 of 5 4.2 The planing system is started, operated, and shut down in accordance with worksite documentation. Range 4.3 Setting and adjustment of the planing system enables production requirements to be achieved in accordance with worksite documentation. Range 4.4 start, stop, safety, maintenance. production requirements include – product quality, production rates. Equipment faults and malfunctions are identified and corrective action is taken in accordance with worksite documentation. Range equipment faults may include but are not limited to – electrical, mechanical, hydraulic. Element 5 Monitor a planing system. Performance criteria 5.1 Output product quality is monitored, and planing system adjustments are made to correct product quality issues identified, in accordance with worksite documentation. 5.2 Supplies of timber to operate the planing system are monitored and maintained in accordance with worksite documentation. 5.3 Product documentation, production, and maintenance reporting are completed in accordance with worksite documentation. 5.4 Preventative maintenance and cleaning schedules for monitoring a timber handling system are carried out in accordance with worksite documentation. Please note Providers must be accredited by the Qualifications Authority, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. New Zealand Qualifications Authority 2016 22989 version 1 Page 5 of 5 Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Competenz at info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016