NZQA registered unit standard 24777 version 2 Page 1 of 4 Title Operate scanning and optimising systems for a machine centre Level 3 Credits 10 Purpose People credited with this unit standard are able to: demonstrate knowledge of the operation and operating principles of scanning and optimising systems; operate the scanning and optimising system; and monitor and control the performance of the scanning and optimising system for a machine centre. Classification Solid Wood Manufacturing > Sawmilling Available grade Achieved Explanatory notes 1 Range Machine centres include but are not limited to – bucking and log merchandisers, carriages, quads, twins, end dog, edgers, trimmers, dry mill rip lines; evidence of one machine is required. 2 The following apply to the performance of outcomes 2 and 3 of this unit standard: a All work practices must meet recognised codes of practice and documented worksite health and safety and environmental procedures (where these exceed the code) for personal, product and worksite health and safety, and must meet the obligations required under current legislation, including the Health and Safety in Employment Act 1992, the Resource Management Act 1991, and their subsequent amendments. b All work practices must meet documented worksite operating procedures. This includes the recording (by electronic or non-electronic means) of activities, events, and decisions. c All evidence of communications gathered in relation to this unit standard must be in accordance with worksite procedures for content, recipient, timing and method. 3 Definitions Corrective action referred to in outcome 3 may include communication to management, communication to on-site technical person, communication to off-site technical support person, cleaning, communication with maintenance staff, recalibration, or changes made to the operating system in accordance with worksite documentation. Worksite policies and procedures refer to documented policies and to documented or other directions provided to staff. These include, but are not limited to, ways of managing health and safety, environmental considerations, quality, and production, and must conform to legislation. Examples include standard operating procedures, company health and safety plans, on-site briefings, and supervisor’s instructions. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 24777 version 2 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of the operation and operating principles of scanning and optimising systems for machine centres. Evidence requirements 1.1 Scanning and optimising systems are described in terms of their role in the timber conversion process. 1.2 Types of scanning and optimising systems used in conjunction with machine centres are identified and their purpose is described in accordance with worksite policies and procedures. 1.3 The scanning process, and the optimising process used by the scanning and optimising system, are described in accordance with worksite policies and procedures. 1.4 Operating parameters and capability of the scanning and optimising system are explained in accordance with worksite policies and procedures. Range 1.5 Operating components of the scanning and optimising system are identified and their purpose is explained in accordance with worksite policies and procedures. Range 1.6 operating parameters may include but are not limited to – what the scanner can ‘see’, what is hidden from view; capability may include but is not limited to – characteristics of the wood the scanner can detect (thickness, shape, wane, knots, grain angle, colour, checks, stain), accuracy of items detected. components may include but are not limited to – photo eye, proximity, limit switch, encoder, light curtain, laser triangulation system, laser range sensors, closed circuit digital (CCD) cameras, basic optical system, X-ray system, grain angle detection system, ultrasound system, software package. Operation of the user display is described, and graphical and numerical information displayed is identified and explained, in accordance with worksite policies and procedures. Range Competenz SSB Code 101571 graphical and numerical information may include but is not limited to – set position, solution, saw position, defect locations, products fitted, log or board surface. New Zealand Qualifications Authority 2016 NZQA registered unit standard 24777 version 2 Page 3 of 4 Outcome 2 Operate the scanning and optimising system for a machine centre. Evidence requirements 2.1 Hazards associated with operating the scanning and optimising system are identified and actions to be taken to isolate, minimise or eliminate the hazards are described in accordance with worksite policies and procedures. Range 2.2 hazards may include but are not limited to – moving equipment, radiation sources, saw dust, mobile plant, noise. Safe work practices associated with operating the scanning and optimising system are used in accordance with worksite policies and procedures and legislative requirements. Range practices may include but are not limited to – isolation procedures, lock-outs, emergency stops, machine guarding, wearing appropriate safety equipment. 2.3 The scanning and optimising system is started, operated, and shut down in accordance with manufacturer’s specifications and worksite policies and procedures. 2.4 Operator level changes are made to the scanning and optimising system using the software interface in accordance with worksite policies and procedures. Range changes may include but are not limited to – changing cut, putting a product on, taking a product off. Outcome 3 Monitor and control the performance of the scanning and optimising system for a machine centre. Evidence requirements 3.1 Scanning and optimising equipment output data are monitored and interpreted in accordance with worksite policies and procedures. Range 3.2 output data may include but is not limited to – error messages, actual against predicted recovery data, image matching the timber or log scanned. Variances in the output timber from the scanning and optimising system are identified and corrective action is taken in accordance with worksite policies and procedures. Range Competenz SSB Code 101571 variances may include but are not limited to – poor set–up of optimisation parameters, products on the image not produced, recovery calculated is not reflected in the products. New Zealand Qualifications Authority 2016 NZQA registered unit standard 3.3 24777 version 2 Page 4 of 4 Equipment faults and malfunctions are identified and corrective action is taken, in accordance with worksite policies and procedures. equipment malfunctions may include but are not limited to – sensor malfunctions, sensor failures, software malfunctions. Range 3.4 Operator level calibration checks are completed and corrective action is taken, in accordance with worksite policies and procedures. 3.5 Preventative maintenance and cleaning schedules for the scanning and optimising system are carried out in accordance with worksite policies and procedures. Planned review date 31 December 2015 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 22 August 2008 31 December 2012 Review 2 15 April 2011 N/A Consent and Moderation Requirements (CMR) reference 0173 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMRs). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016