19468 version 3 Page 1 of 5 Operate a vessel-mounted crane in a marine application Level 4 Credits 25 Purpose People credited with this unit standard are able to, for a vessel-mounted crane in a marine application: eliminate, isolate or minimise hazards during a lift; prepare a crane and lifting gear for use; explain vessel stability during transfer of seafood vessel loads; transfer a seafood vessel load; and secure a vessel-mounted crane, stow lifting equipment and complete documentation. Subfield Seafood Domain Seafood Vessel Operations Status Registered Status date 11 December 2009 Date version published 11 December 2009 Planned review date 31 December 2014 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Primary Industry Training Organisation Accreditation and Moderation Action Plan (AMAP) reference 0123 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Assessment of the operational elements of this unit standard can take place in a real or simulated situation. In either case, there must be a company or organisation with documented procedures for the operation of a crane, as part of the safety management system of the ship. This Safe Ship Management system must comply with the requirements of New Zealand Maritime Rules Part 21 available at http://www.maritimenz.govt.nz. 2 Legislation which applies to this unit standard includes but is not limited to the Health and Safety in Employment Act 1992, Maritime Transport Act 1994, Hazardous Substances and New Organisms Act 1996, Resource Management Act 1991, and their associated regulations. New Zealand Qualifications Authority 2016 19468 version 3 Page 2 of 5 3 Crane has the same meaning as given in the Health and Safety in Employment (Pressure Equipment, Cranes, and Passenger Ropeways) Regulations 1999, and in this unit standard is limited to equipment with current certification used in a marine application, such as hydraulic knuckleboom cranes, winch operated fixed and sliding boom cranes, and lifting appliances. 4 Safe Ship Management systems on seafood vessels means any documented systems on a vessel, which are in place to comply with the NZ Code of Practice for Safe Ship Management (SSM Code) under the Maritime Transport Act 1994, Maritime Rules Part 21, and the Health and Safety in Employment Act 1992. Seafood vessel loads may include any product or item usually loaded onto or off of seafood vessels. 5 Company requirements refer to instructions to staff on policy and procedures that are communicated in an oral or written form. Tasks must be carried out in accordance with company requirements, which include but are not limited to: a Company quality management systems, including safe ship management systems. b Health and safety requirements and guidelines consistent with the requirements of the Health and Safety in Employment Act 1992. c Equipment manufacturers' operating instructions. d Government and Local Government legislation. e PCA Crane Safety Manual, published by the Crane Association of New Zealand (Inc), PO Box 30 074, Lower Hutt 5040, and its subsequent amendments. f Rigging-Approved Code of Practice for Load-Lifting, 2001, published by the Occupational Safety and Health Service of the Department of Labour, PO Box 3705, Wellington 6140 and its subsequent amendments available at http://www.osh.govt.nz. g Approved Code of Practice for Cranes, 2007, published by the Occupational Safety and Health Service of the Department of Labour, PO Box 3705, Wellington 6140, and its subsequent amendments available at http://www.osh.govt.nz. h Company resource consents granted under the Resource Management Act 1991. Elements and performance criteria Element 1 Eliminate, isolate or minimise hazards during a lift using a vessel-mounted crane. Performance criteria 1.1 Hazards and potential hazards in the lifting environment are identified and dealt with in accordance with company requirements. Range hazards and potential hazards may include but are not limited to – vehicles, equipment, weather, wharf conditions, overhead power lines, overhead service lines, buildings, structures, unauthorised people, winch ropes, holds, hatch covers. Evidence of four hazards and/or potential hazards is required. New Zealand Qualifications Authority 2016 19468 version 3 Page 3 of 5 1.2 Hazards and potential hazards related to the performance of a crane, and its suitability for a lift, are explained and the lift is planned in accordance with company requirements. Range 1.3 Hazards and potential hazards related to load insecurity are identified, and measures required to maintain load security during a lift are outlined in terms of the legislative and company requirements. Range 1.4 drums, leaking containers, damaged boxes or bags, use of cages, plastic wrap loose product. Action to be taken to manage unexpected spillage is described in accordance with legislative and company requirements. Range 1.5 maximum capacity, maximum reach, safe working order, appropriate rigging, hook certification. liquids, hazardous solids. Hazards and potential hazards that may influence a lift and external factors that may influence vessel movement are assessed, and the lift is planned to minimise vessel movement throughout, in accordance with the Safe Ship Management system. Range hazards and potential hazards may include but are not limited to – swell, wind, waves, external vessel wakes, vessel under way, comparative size of load to vessel mass. Evidence for two is required. Element 2 Prepare a vessel-mounted crane and lifting gear for use in a marine application. Performance criteria 2.1 Crane and lifting gear are inspected for defects in accordance with company requirements. Range 2.2 must demonstrate knowledge of – cracks, wear, rust, stretch damage to structure and wire ropes, hydraulic leaks and hose abrasions, hooks and slings. Pre-operating check of crane controls is carried out in accordance with company requirements. Range pump engagement, control levers, hydraulic supply, automatic cut-outs. New Zealand Qualifications Authority 2016 19468 version 3 Page 4 of 5 2.3 Crane and lift path are set up in accordance with company requirements. Range clear access, remove all obstacles, adequate reach and capacity, test communication procedures. Element 3 Explain vessel stability during transfer of seafood vessel loads using a vessel-mounted crane. Range from rest to suspended, unloading, loading, relocating. Performance criteria 3.1 Vessel’s and load’s combined centre of gravity is explained in terms of the effects of changes during load transfers. 3.2 Strategies for maintaining vessel stability during load transfers are explained. Range 3.3 includes but is not limited to – contact officer of the watch, use of loading and unloading plans. Signs that indicate the vessel’s stability has been reduced are explained. Element 4 Transfer a seafood vessel load using a vessel-mounted crane. Range unloading, loading, relocating equipment. Performance criteria 4.1 Load weight is calculated, and confirmed as below the safe working load of all components of the lifting system in accordance with company requirements. Range 4.2 Lifting equipment is selected in accordance with company requirements. Range 4.3 may include but is not limited to – chains and fittings, wire rope slings, nylon web slings, ropes, shackles. Evidence for two is required. Load is slung in accordance with company requirements. Range 4.4 includes but is not limited to – regular load calculation, single point lift, multi-leg lift. load balance, set-up of crane, protection of environment. Load is transferred, free of attachments and restraints, in accordance with company requirements. Range smooth lifting, slewing and landing. New Zealand Qualifications Authority 2016 19468 version 3 Page 5 of 5 4.5 Directions are followed using hand signals or radio communication in accordance with company requirements. Range hand signals clear and visible at all times; signals are understood by all parties; all personnel are strategically placed (signalman/dogman); operations are stopped immediately if signals misunderstood. Element 5 Secure a vessel-mounted crane, stow lifting equipment and complete documentation. Performance criteria 5.1 Crane is positioned, stowed and secured in accordance with company requirements. 5.2 Lifting equipment is stowed in accordance with company requirements. 5.3 Crane and lifting equipment condition is documented in accordance with the company requirements, and the Safe Ship Management system. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Primary Industry Training Organisation at standards@primaryito.ac.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016