NZQA registered unit standard 20462 version 2 Page 1 of 6 Title Operate a self-propelled roller for chipseal surfacing Level 3 Credits 8 Purpose People credited with this unit standard are able to: demonstrate knowledge of chipseal compaction equipment and chipseal compaction; identify, assess, control, and monitor health and safety hazards and adverse effects on the environment of chipseal compaction operations; perform operator servicing and maintenance on a self-propelled roller; prepare for rolling chipseal surfaces; control a self-propelled roller on chipseal construction sites; compact chipseal surfaces; and move a selfpropelled roller from site to site. Classification Pavement Surfacing > Chipseal Surfacing Available grade Achieved Entry information Critical health and safety prerequisites Unit 16702, Demonstrate knowledge and skills for driving on a road for endorsement R (rollers), or demonstrate equivalent knowledge and skills. Explanatory notes 1 The following legislation and current editions of the following documents must be complied with: Health and Safety in Employment Act 1992; Traffic Regulations 1976; Operator Safety Manual for Earthmoving Machinery (Operator Safety Manual), Infrastructure ITO, available at http://www.infrastructureito.org.nz/InfraTrain_Forms.htm; New Zealand Transport Agency specifications, available at http://www.nzta.govt.nz/resources/– NZTA P3: Specification for First Coat Sealing; NZTA P4: Specification for Resealing; NZTA P17: Performance Based Specification for Bituminous Reseals. Manufacturer’s instructions. 2 Personal protective equipment must be used throughout operations in accordance with company procedures. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20462 version 2 Page 2 of 6 3 When working on the road candidates must hold a current full driver licence of the appropriate class for the gross vehicle mass of the vehicle to be used for assessment and where required by legislation, the appropriate licence endorsement for the vehicle being driven. 4 Assessment against this unit standard must be based on evidence from a workplace context. 5 Competence requires knowledge of vibrating rollers. Skills for outcomes 4-8 may be demonstrated on a vibrating or a non-vibrating self-propelled roller. 6 Definitions Company procedures refers to all documented policies, procedures, and methodologies of the candidate’s employer at the time of training including but not limited to those relating to health, safety, environment, quality, and operations. Job requirements take account of site conditions to meet contract specifications, and accord with procedures and work instructions written in quality manuals. They are determined by the supervisor. Walk round means to walk around a machine or equipment inspecting it, and its environment, for hazards and removing hazards that may impair operation. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of chipseal compaction equipment. Evidence requirements 1.1 Static and vibrating self-propelled rollers are compared in terms of their use and effects on chipseal surfaces. Range static – three-wheeled steel, multiwheeled pneumatic-tyred; vibrating – combination tandem (vibrating drum and pneumatictyred). 1.2 Equipment is described in terms of effect of roller weight on chipseal surfaces. 1.3 Equipment is described in terms of its suitability for different site conditions. Range 1.4 Rollers are described in terms of limitations on their use. Range 1.5 slope, pavement shape, physical site constraints, access, clearances, obstructions. dead load, live load, vibration hazards. Equipment is described in terms of maintenance requirements. Range Infrastructure ITO SSB Code 101813 scraper operation, cleaning rollers, cleaning tyres, tyre pressure, tyre wear, oil leaks, fuel leaks. New Zealand Qualifications Authority 2016 NZQA registered unit standard 20462 version 2 Page 3 of 6 Outcome 2 Demonstrate knowledge of chipseal compaction. Evidence requirements 2.1 Compaction with different types of roller is described in terms of rolling operations required to meet job requirements. Range 2.2 Compaction is described in terms of avoiding chip pick-up, crushing and chip orientation. Range 2.3 roller types, at least two of – three-wheeled steel, multiwheeled pneumatic-tyred, combination tandem; rolling operations – sequence, pattern, number of passes. Average Least Dimension (ALD), Average Greatest Dimension (AGD), chip grades. Compaction is described in terms of effects of traffic on new chipseal surface. Range effects – beneficial, adverse. Outcome 3 Identify, assess, control, and monitor health and safety hazards and adverse effects on the environment of chipseal compaction operations. Evidence requirements 3.1 Health hazards are identified and the procedures and equipment for controlling them are described in accordance with company procedures. 3.2 Safety hazards are identified and the procedures and equipment for controlling them are described in accordance with the company procedures, and the Operator Safety Manual. Range procedures include but are not limited to – operating while reversing, lines of sight. 3.3 Adverse effects on the environment are identified, and the procedures and equipment for controlling them are described in accordance with company procedures. 3.4 Health and safety hazards are assessed, controlled, and monitored in accordance with company procedures. Range Infrastructure ITO SSB Code 101813 includes but is not limited to – obstructions, people in the vicinity, lines of sight. New Zealand Qualifications Authority 2016 NZQA registered unit standard 3.5 20462 version 2 Page 4 of 6 Adverse effects on the environment are assessed, controlled, and monitored in accordance with company procedures. Range includes but is not limited to – noise, dust. Outcome 4 Perform operator servicing and maintenance on a self-propelled roller. Evidence requirements 4.1 Machinery is checked for operator servicing requirements and minor adjustments are made in accordance with manufacturer’s instructions. Range 4.2 Where routine servicing indicates that it is required, specialist maintenance is reported to specialist mechanic or supervisor in accordance with company procedures. Range 4.3 includes but is not limited to – fuel, lubricants, water levels, hydraulic fluid level, cleanliness, machine controls and gauges. may include but is not limited to – tyres, batteries, fuel lines, coolants, hydraulic pressure. Routine servicing and maintenance are documented in accordance with company procedures. Outcome 5 Prepare for rolling chipseal surfaces. Evidence requirements 5.1 Job requirements are confirmed in accordance with company procedures and contract and site requirements. Range 5.2 includes but is not limited to – selection of roller. Prestart safety and equipment checks are carried out in accordance with manufacturer’s instructions and company procedures. Range checks – walk round, safety equipment, cleanliness, leaks, fuel, oil, water; may include but is not limited to – scrapers, tyre pressure, hydraulic hoses. 5.3 Startup checks and procedures are followed in accordance with manufacturer’s instructions and company procedures. 5.4 Machine is manoeuvred into position in accordance with company procedures and job requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA registered unit standard 20462 version 2 Page 5 of 6 Outcome 6 Control a self-propelled roller on chipseal construction sites. Evidence requirements 6.1 Roller is manoeuvred safely in accordance with the Operator Safety Manual and site safety requirements. 6.2 Roller is controlled on slopes in accordance with manufacturer’s instructions and the Operator Safety Manual. 6.3 Roller is manoeuvred with smoothness of movement and machine stability. Range braking, acceleration, change in direction, skid prevention. 6.4 Control of roller is demonstrated without damage to services, people, plant, roadside furniture, kerb, pavement edge, or adjacent structures. 6.5 Vibration is monitored and controlled without damage to pavement or adjacent structures. 6.6 Shutdown procedures are followed in accordance with manufacturer’s instructions. Outcome 7 Compact chipseal surfaces. Evidence requirements 7.1 Rolling pattern, sequence, and number of passes is carried out in accordance with job requirements. 7.2 Roller operations are carried out to avoid chip pickup, crushing, chip roll over and skidding. 7.3 Compaction of surfaces adjacent to structures is carried out without damage to machine or structures. Outcome 8 Move a self-propelled roller from site to site. Evidence requirements 8.1 Roller is driven on road in accordance with traffic regulations and local authority requirements. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016 NZQA registered unit standard 8.2 20462 version 2 Page 6 of 6 Roller is loaded onto, parked on, and unloaded from transporter in accordance with manufacturer’s and transporter operator’s instructions. excludes – permits, securing, transporting. Range Planned review date 31 December 2016 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 27 October 2005 31 December 2013 Review 2 15 March 2012 N/A Consent and Moderation Requirements (CMR) reference 0101 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Infrastructure ITO askus@infratrain.co.nz if you wish to suggest changes to the content of this unit standard. Infrastructure ITO SSB Code 101813 New Zealand Qualifications Authority 2016