NZQA registered unit standard 27075 version 1 Page 1 of 4 Title Operate a baler in a resource recovery operation Level 3 Purpose Credits 3 This unit standard is for on-job learning and assessment for people working in the resource recovery industry. People credited with this unit standard are able to: demonstrate knowledge of a baler; prepare to operate a baler; demonstrate the operation of a baler; compact a recycled or recoverable material and produce bales; and maintain a baler and bale area. Classification Resource Recovery > Resource Recovery Operations Available grade Achieved Entry information Critical health and safety prerequisites Unit 17593, Apply safe work practices in the workplace, or demonstrate equivalent knowledge and skills. Explanatory notes 1 Hazard controls, safety procedures, and personal protective equipment must be used in accordance with company procedures. 2 The type of the baler used for assessment may be horizontal or vertical, compactor or mill, with a wrapping or banding end process. The maintenance of the baler is restricted to daily operating maintenance and excludes machine repairs and servicing that according to the manufacturer’s instructions must be undertaken by a specialist. 3 Definition Company procedures mean the documented methods for performing work activities and include health and safety, environmental, and quality management requirements. They may refer to manuals, codes of practice, or policy statements. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 27075 version 1 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of a baler. Evidence requirements 1.1 The potential hazards of operating baling machines are identified and hazard controls are outlined in accordance with company procedures. 1.2 The mechanical functions of a baler are described in accordance with company procedures. Outcome 2 Prepare to operate a baler. Evidence requirements 2.1 Requirements for compacting and baling are confirmed in accordance with company procedures. Range includes but is not limited to – preparation of material to be baled, compression, strapping, recording. 2.2 Baler prestart checks are demonstrated in accordance with company procedures. 2.3 Feed requirements are confirmed with supervisor of supply in accordance with company procedures. Range 2.4 requirements include but are not limited to – consistency of supply, planned intervals. Unsuitable material is identified and rejected in accordance with client requirements, manufacturer’s instructions, and company procedures. Outcome 3 Demonstrate the operation of a baler. Evidence requirements 3.1 Baler start-up and shutdown procedures are demonstrated in accordance with company procedures and manufacturer’s instructions. 3.2 Baler is operated safely in accordance with company procedures. 3.3 Emergency shutdown is demonstrated in accordance with company procedures. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 27075 version 1 Page 3 of 4 Outcome 4 Compact a recycled or recoverable material and produce bales. Evidence requirements 4.1 Input material is assessed and a quantity sufficient to produce complete bales is determined in accordance with company procedures. 4.2 The input material is received and fed into the baler in accordance with company procedures. Range 4.3 may include – communication with people supplying the input material, dealing with reject material. Operating specifications are maintained and processing faults are acted on in accordance with company procedures. Range operating specifications may include but are not limited to – compaction, contamination limit; processing faults may include but are not limited to – change in flow rates, blockage, empty binder. 4.4 Running checks of process are completed during operations in accordance with company procedures. 4.5 Material throughput is maintained in accordance with processing schedules. 4.6 The bales produced meet client and company requirements. Range 4.7 content, size, shape, compaction, strapping tension. The bales are labelled and stored in accordance with company procedures. Outcome 5 Maintain a baler and bale area. Evidence requirements 5.1 Operator maintenance is demonstrated in accordance with company procedures. 5.2 In the event of a baler fault, baler lock out procedures are followed and specialist servicing requirements are reported in accordance with company procedures. Range may include but is not limited to – mechanical failure, electrical failure. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA registered unit standard 5.3 27075 version 1 Page 4 of 4 Housekeeping of baling area is demonstrated in accordance with company procedures. Replacement information This unit standard replaced unit standard 22619 and unit standard 22620. Planned review date 31 December 2012 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 20 May 2011 N/A Consent and Moderation Requirements (CMR) reference 0114 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMRs). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) (MITO) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016