NZQA Expiring unit standard 21164 version 5 Page 1 of 3 Title Assess and jig metal components for hot dip galvanizing Level 2 Credits 5 Purpose People credited with this unit standard are able to assess metal components and select safe tools for jigging, and prepare and jig metal components for hot dip galvanizing. Classification Hot Dip Galvanizing > Hot Dip Galvanizing Operations Available grade Achieved Entry information Critical health and safety prerequisites Unit 25130, Describe hazards, safety and emergency procedures, and exhibit safe working practices at a hot dip galvanizing facility; Unit 25133, Demonstrate knowledge of venting and draining for hot dip galvanizing, or demonstrate equivalent knowledge and skills. Explanatory notes 1 2 Documents relevant to this unit standard include After-Fabrication Hot Dip Galvanizing: A practical reference for designers, specifiers, engineers, consultants, manufacturers, and users, Galvanizing Association of New Zealand, available at http://www.galvanizing.org.nz. This unit standard is Definitions Company procedures refer to expiring all documented policies and procedures of the candidate’s employer at the time of training including, but not limited to, those relating to health, safety, environment, quality, and operations. Jigging refers to the process by which items are attached to a crane, head frame, or jig in readiness for dipping. This includes placing in racks or fixing by wire, hook, or chain. Tools in this unit standard refer to implements used for venting, draining, and jigging such as: drill, hole punch, hacksaw, and pliers. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 21164 version 5 Page 2 of 3 Outcomes and evidence requirements Outcome 1 Assess metal components and select safe tools for jigging. Evidence requirements 1.1 Readiness for components to be jigged is assessed in accordance with company procedures and customer requirements. Range 1.2 Venting and drainage, requirements of metal components are assessed in accordance with company procedures. Range 1.3 surface contamination, size, shape; one each of – hollow component, fabricated component. one each of – hollow component, fabricated component. Jigging requirements of metal components are assessed in accordance with company procedures. Range one each of – hollow component, fabricated component. 1.4 Appropriate tools are selected to meet the venting, drainage, and jigging requirements in accordance with company procedures. 1.5 Hazards of using the selected tools, and resulting safety precautions are established in accordance with company procedures. 1.6 Tools which are unsafe or faulty are identified, and corrective actions are taken in accordance with company procedures. This unit standard is Prepare and jig metal components for hot dip galvanizing. expiring Outcome 2 Range components must be of different length and weight; jigging tasks must include – cross-section; shape to a crane, to a headframe, to a jig; components include but are not limited to – solid, hollow, fabricated. Evidence requirements 2.1 Metal components are prepared and jigged in accordance with company procedures. Range 2.2 preparation may include venting and drainage requirements. Angle of jigged component allows for its safe and efficient drainage and venting. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2.3 Jigging takes account of differences in components to achieve the number, spacing, and batching of components that meet company procedures for efficient operations. differences may include – size, thickness, shape, surface condition, venting, drainage. Range 2.4 21164 version 5 Page 3 of 3 Jig is prepared for lifting in accordance with company procedures. Replacement information This unit standard has been replaced by unit standard 28439 and unit standard 28443. This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 21 October 2004 31 December 2012 Revision 2 15 June 2005 31 December 2012 Review 3 23 January 2009 31 December 2012 Revision 4 18 August 2011 31 December 2016 Review 5 16 April 2015 31 December 2016 Consent and Moderation Requirements (CMR) reference 0114 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. This unit standard is expiring Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. NZ Motor Industry Training Organisation (Incorporated) (MITO) SSB Code 101542 New Zealand Qualifications Authority 2016