18823 version 2 Page 1 of 5 Produce marinated poultry products using a vacuum tumble marinating machine Level 3 Credits 10 Purpose People credited with this unit standard are, in the production of tumble marinated poultry products using vacuum tumble marinating machines, able to: match a product order with the product specifications for vacuum tumble marinated poultry products; mix marinade; set up and operate a vacuum tumble marinating machine; perform a pick-up check to establish that the poultry product has been marinated in accordance with the product specifications; pack marinated poultry products; and clean the vacuum tumble marinating machine. Subfield Food and Related Products Processing Domain Food Production - Poultry Products Status Registered Status date 25 July 2006 Date version published 25 July 2006 Planned review date 31 December 2011 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Competenz (Food and Beverage) Accreditation and Moderation Action Plan (AMAP) reference 0111 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. New Zealand Qualifications Authority 2016 18823 version 2 Page 2 of 5 Special notes 1 Legislation relevant to this unit standard includes but is not limited to the: Health and Safety in Employment Act 1992, Health and Safety in Employment Regulations 1995, Animal Products Act 1999, Food Hygiene Regulations 1974, Resource Management Act 1991, and their associated regulations; Animal Welfare (Broiler Chickens: Fully Housed) Code of Welfare 2003: A code of welfare issued under the Animal Welfare Act 1999 and which meets the requirements of the Animal Products (Specifications for the Ante-mortem and Post mortem Examination of Poultry Intended for Human or Animal Consumption) Notice 2005. Welfare codes are available from Animal Welfare Advisory Committee, C/- Ministry of Agriculture and Forestry, PO Box 2526, Wellington. 2 Definition Pick-up check refers to the marination quality check that ensures marination of product meets product specification standards. 3 Competence is to be demonstrated on at least three occasions of using a vacuum tumble marinating machine to produce marinated poultry products. Elements and performance criteria Element 1 Match a product order with the product specifications for vacuum tumble marinated poultry products. Range two different poultry products using a vacuum tumble marinating machine. Performance criteria 1.1 The product specifications are identified in accordance with the product order. 1.2 The product and marinade quantities are identified in accordance with the product order. Element 2 Mix marinade for a vacuum tumble marinating machine. Performance criteria 2.1 The marinade mix is consistent with the product specifications and the identified product quantities. 2.2 The marinade is mixed in accordance with the company safety policies and procedures. 2.3 The marinade is mixed in accordance with the company operating procedures. 2.4 The marinade is mixed in accordance with the company quality assurance policies and procedures. New Zealand Qualifications Authority 2016 18823 version 2 Page 3 of 5 Element 3 Set up and operate a vacuum tumble marinating machine. Performance criteria 3.1 The vacuum tumble marinating machine is set up and operated in accordance with the company operating procedures. 3.2 The vacuum tumble marinating machine is set up and operated in accordance with the company safety policies and procedures. 3.3 The vacuum tumble marinating machine is set up and operated in accordance with the company quality assurance policies and procedures. 3.4 The vacuum tumble marinating machine is set up and operated in accordance with the company production throughput requirements. Element 4 Perform a pick-up check to establish that the poultry product has been marinated in accordance with the product specifications. Performance criteria 4.1 The pick-up check is carried out in accordance with the company operating procedures. 4.2 The pre-marination weight is determined in accordance with the company quality assurance policies and procedures. 4.3 The post-marination weight is determined in accordance with the company quality assurance policies and procedures. 4.4 The calculated marinade pick-up is consistent with the pre-marination and postmarination weight difference. 4.5 The vacuum tumble marinating machine is adjusted until the marinade pick-up is consistent with the product specifications. 4.6 Documentation is completed in accordance with the company operating procedures and quality assurance policies and procedures. New Zealand Qualifications Authority 2016 18823 version 2 Page 4 of 5 Element 5 Pack marinated poultry products. Performance criteria 5.1 The marinated poultry products are packed in accordance with the product specifications. 5.2 The marinated poultry products are packed in accordance with the product order. 5.3 The marinated poultry products are packed in accordance with the company quality assurance policies and procedures. 5.4 The marinated poultry products are packed in accordance with the company production throughput requirements. Element 6 Clean the vacuum tumble marinating machine. Performance criteria 6.1 The vacuum tumble marinating machine is cleaned in accordance with the company operating procedures. 6.2 The vacuum tumble marinating machine is cleaned in accordance with the company safety policies and procedures. 6.3 The vacuum tumble marinating machine is cleaned in accordance with the company quality assurance policies and procedures. Please note Providers must be accredited by the Qualifications Authority, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. New Zealand Qualifications Authority 2016 18823 version 2 Page 5 of 5 Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016