NZQA registered unit standard 14974 version 6 Page 1 of 4 Title Fabricate and install busbars in electric switchboards Level 3 Purpose Credits 20 This unit standard is intended for the training and assessment of people engaged in the manufacture of electric switchboards and covers the knowledge and skill required to fabricate and install busbars to given specifications. People credited with this unit standard are able to: – make single bends in busbars to a plan; – achieve specified busbar sets; – punch or drill holes in busbars; and – install busbars and bracing systems. Classification Electrical Engineering > Electric Switchboards Available grade Achieved Explanatory notes 1 This unit standard has been developed for learning and assessment on-job. 2 References Electricity Act 1992; Electricity (Safety) Regulations 2010; Health and Safety in Employment Act 1992 and associated regulations; Accident Compensation Act 2001; AS/NZS 3000:2007, Electrical installations (known as the Australian/New Zealand Wiring Rules), including Amendment 1; AS/NZS 3439.4:2009, Low-voltage switchgear and control gear assemblies – Particular requirements for assemblies for construction sites (ACS); New Zealand Electrical Codes of Practice (NZECP), ISSN 0114-0663 (available from the Ministry of Business, Innovation and Employment); and all subsequent amendments and replacements. 3 Definitions Industry practice – practice used and recommended by organisations involved in the electrotechnology industry. Set – a combination of angles, bends, and distances between angles and bends on a busbar. Switchboard – low-voltage switchgear and control gear assemblies, the rated voltage of which does not exceed 1000 V a.c. at frequencies not exceeding 1000 Hz, or 1500 V d.c. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016 NZQA registered unit standard 4 14974 version 6 Page 2 of 4 Range a All activities are to be conducted in accordance with applicable specifications, documented enterprise, legislative and/or regulatory requirements, and local bylaws. Activities must also meet the requirements of the above in terms of personal, product, and work site safety. b For purposes of this unit standard, busbars are limited to a capacity of 1000 amps. Outcomes and evidence requirements Outcome 1 Make single bends in busbars to a plan. Range busbars – two of different profile sizes; bends – one on each busbar, each of 90 degrees maximum; plan – any one of profile drawing, engineer’s sketch, own sketch. Evidence requirements 1.1 Bending of busbars is achieved using bending tools in a safe manner. 1.2 Bending of busbars to the required angle is achieved without loss of mechanical or electrical integrity. 1.3 Busbar bending radii are consistent and show efficient use of materials and are in accordance with industry practice. Outcome 2 Achieve specified busbar sets. Range two angles, and one distance between angles, on each of two busbars. Evidence requirements 2.1 Busbars are bent to specified sets in accordance with industry practice. 2.2 Accurate bending of busbars is demonstrated by close nesting of the two busbars on first attempt. Outcome 3 Punch or drill holes in busbars. Evidence requirements 3.1 Holes are either punched or drilled in busbars consistent with requirements of the drawing. Range 3.2 requirements – diameter, position. Busbar holes are created in a consistent and safe manner. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016 NZQA registered unit standard 3.3 14974 version 6 Page 3 of 4 Edges of holes are reamed to remove all burrs in accordance with industry practice. Outcome 4 Install busbars and bracing systems. Evidence requirements 4.1 Busbar support systems are installed according to specification. 4.2 Busbars are positioned to achieve specified clearances and creepage distance. 4.3 Busbars are jointed to meet specification in accordance with industry practice. 4.4 Phase rotation and colour coding of busbars complies with drawing specifications. 4.5 Busbars are installed in accordance with electromagnetic field requirements. Planned review date 31 December 2014 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 31 August 1998 31 December 2013 Revision 2 3 April 2001 31 December 2013 Revision 3 12 March 2002 31 December 2013 Review 4 20 March 2008 N/A Rollover and Revision 5 15 March 2012 N/A Revision 6 15 January 2014 N/A Consent and Moderation Requirements (CMR) reference 0003 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016 NZQA registered unit standard 14974 version 6 Page 4 of 4 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact The Skills Organisation reviewcomments@skills.org.nz if you wish to suggest changes to the content of this unit standard. The Skills Organisation SSB Code 100401 New Zealand Qualifications Authority 2016