NZQA Expiring unit standard 25912 version 2 Page 1 of 4 Title Carry out salt mixing in a baking yeasts manufacturing operation Level 3 Credits 5 Purpose People credited with this unit standard are able to: prepare the salt mixing equipment for operation; operate and monitor the salt mixing equipment; shut down the salt mixing equipment; record workplace information; and demonstrate knowledge of the salt mixing process, in a baking yeasts manufacturing operation. Classification Baking Yeasts Manufacturing > Baking Yeasts Manufacturing Operations Available grade Achieved Entry information Critical health and safety prerequisites Open. Explanatory notes 1 Definitions Organisational requirements – refer to instructions to staff on policy and procedures which are documented in memo or manual format and are available in the workplace. These requirements include but are not limited to – site specific requirements, company quality management requirements, legislative requirements. Workplace information may include but is not limited to – standard operating procedures (SOPs), specifications and production schedules. Checking equipment status – involves checking that hygiene and sanitation standards are met, all safety guards are in place and equipment is operational. Control points – refer to those key points in a work process which must be monitored and controlled. This includes food safety, quality and regulatory control points as well as inspection points. 2 Work must be carried out in accordance with organisational requirements, licensing requirements, legislative requirements, and industrial agreements. 3 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 25912 version 2 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Prepare the salt mixing equipment for operation in a baking yeasts manufacturing operation. Evidence requirements 1.1 Workplace information is accessed to identify production requirements for salt mixing in accordance with organisational requirements. 1.2 Materials and services necessary to the salt mixing process are confirmed and available to meet production requirements. 1.3 Salt mixing equipment is checked in terms of status, condition and readiness for use in accordance with organisational requirements. 1.4 The salt mixing equipment is set up to meet production requirements. Outcome 2 Operate and monitor the salt mixing equipment in a baking yeasts manufacturing operation. Range aspects of the equipment to be monitored may include but are not limited to – agitation speed, flow rates, quantities, time, temperature; monitoring may include but is not limited to – the use of production data such as performance control charts which may be manual or involve the use of a process control system. Evidence requirements 2.1 The salt mixing equipment is started up in accordance with organisational requirements. 2.2 Control points are monitored to confirm that performance is maintained to meet production requirements. Range 2.3 includes but is not limited to – setting volume. Salt mixing equipment is monitored in terms of operating condition in accordance with organisational requirements. Range monitoring may include but is not limited to – carrying out routine maintenance. 2.4 Mixed product meets production requirements. 2.5 Salt is added in quantities and sequence specified by recipe or batch instructions. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 2.6 25912 version 2 Page 3 of 4 Out-of-specification product, processes, and equipment performance are identified, rectified, and/or reported, in accordance with organisational requirements. Outcome 3 Shut down the salt mixing equipment in a baking yeasts manufacturing operation. Evidence requirements 3.1 Salt mixing equipment is shut down in accordance with organisational requirements. Range 3.2 shut-down includes but is not limited to – routine, emergency situation. Waste is collected, treated, and disposed or stored for recycling, in accordance with organisational requirements. Outcome 4 Record workplace information in a baking yeasts manufacturing operation. Evidence requirements 4.1 Workplace information is recorded in accordance with organisational requirements. Outcome 5 Demonstrate knowledge of the salt mixing process in a baking yeasts manufacturing operation. Evidence requirements 5.1 The purpose of the salt mixing process is identified in terms of its relationship to other baking yeasts manufacturing processes. 5.2 Quality characteristics of ingredients are identified in terms of crosscontamination risks and consequences including the use of common allergens. 5.3 The effects of salt mixing on the end product is identified and described. Range effects could include but are not limited to – microbiological, product safety, quality characteristics. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA Expiring unit standard 5.4 25912 version 2 Page 4 of 4 Methods of monitoring control points and maintaining control of the salt mixing process are identified and described in terms of causes of variation and any corrective actions required. methods may include but are not limited to – recipe and process specifications, procedures, operating parameters, equipment and instrumentation components, materials and services, sampling and testing, product safety, recording requirements, filters. Range 5.5 Cleaning and sanitation requirements are identified in terms of changeovers and types of shut-downs. 5.6 Safety issues are identified in terms of responsibilities for reporting problems. safety issues may include but are not limited to – health and safety hazards and controls, lockout and tag procedures, environmental protection and controls. Range This unit standard is expiring. Assessment against the standard must take place by the last date for assessment set out below. Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 15 January 2010 31 December 2017 Review 2 15 October 2015 31 December 2017 Consent and Moderation Requirements (CMR) reference 0022 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016