15474 version 3 28-Jun-16 1 of 4 VEHICLE BRAKING SYSTEMS Demonstrate knowledge of, diagnose, and rectify faults in a motorcycle antilock braking system level: 5 credit: 4 planned review date: December 2008 sub-field: Motor Industry purpose: This unit standard is for people in the motorcycle repair industry. People credited with this unit standard are able to: demonstrate knowledge of anti-lock braking systems (ABS) fitted to motorcycles; test a motorcycle's ABS for faults; and rectify ABS faults. entry information: Prerequisite: Class 6 driver licence. Recommended: Unit 973, Diagnose and rectify brake system faults on a motorcycle, or demonstrate equivalent knowledge and skills. accreditation option: Evaluation of documentation and visit by NZQA and industry. moderation option: A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation. special notes: 1 The following legislation and other sources must be consulted and followed where applicable: Health and Safety in Employment Act 1992; Traffic Regulations 1976; New Zealand Road Code, Land Transport New Zealand. 2 Reference to suitable tools and equipment means industry approved tools and equipment that are recognised within the industry as being the most suited to complete the task to a professional and competent manner with due regard to safe working practices. 3 For this unit standard it is essential that the practical assessment evidence is obtained from commercial jobs in the workplace, under normal workplace conditions. New Zealand Qualifications Authority 2016 15474 version 3 28-Jun-16 2 of 4 VEHICLE BRAKING SYSTEMS Demonstrate knowledge of, diagnose, and rectify faults in a motorcycle antilock braking system Elements and Performance Criteria element 1 Demonstrate knowledge of ABS fitted to motorcycles. performance criteria 1.1 Function and operation of a motorcycle’s ABS are described according to the manufacturer’s workshop manual description. 1.2 Major components are identified, and their function is described according to the manufacturer’s workshop manual description. Range: may include but is not limited to – sensors, electronic control module (ECM), hydraulic unit, proportioning valve, stop lamp switch, master cylinder. element 2 Test a motorcycle's ABS for faults. performance criteria 2.1 Safe working practices are observed throughout the task. Range: personal safety, safety of others, equipment and motorcycle safety. 2.2 Suitable tools and equipment are selected and used to enable the tests to be carried out. 2.3 No damage to circuit components and electronic devices occurs as a result of using test instruments. 2.4 The total braking system is checked visually, and faults are identified and rectified according to the manufacturer’s workshop manual instructions. New Zealand Qualifications Authority 2016 15474 version 3 28-Jun-16 3 of 4 VEHICLE BRAKING SYSTEMS Demonstrate knowledge of, diagnose, and rectify faults in a motorcycle antilock braking system Range: may include but is not limited to – fluid leaks, broken and loose components, blown fuse, disconnected wires. 2.5 The self-test codes are activated, read, and interpreted according to the motorcycle’s manufacturer's instructions, to identify any circuit that has a fault. 2.6 The motorcycle is road tested for brake operation in compliance with the Road Code, and care is taken to avoid creating a hazard to self and other road users. 2.7 The motorcycle is operated to reproduce the fault symptoms, and the symptoms and the conditions when they occur are noted. 2.8 The circuit indicated by the self-test codes and its components is tested according to the motorcycle’s manufacturer's instructions, and the fault is located and identified. element 3 Rectify ABS faults. performance criteria 3.1 Safe working practices are observed throughout the task. Range: personal safety, safety of others, equipment and motorcycle safety. 3.2 Any faulty ABS components are replaced according to the motorcycle manufacturers' specifications. 3.3 Wiring faults are repaired according to the motorcycle manufacturers' specifications, to restore full serviceability. 3.4 Fluid leaks are rectified according to the motorcycle manufacturers' instructions, to restore full serviceability. 3.5 The system is bled of air following the motorcycle manufacturers' instructions. 3.6 The self-test memory is cleared of faults in the manner prescribed by the motorcycle manufacturer. New Zealand Qualifications Authority 2016 15474 version 3 28-Jun-16 4 of 4 VEHICLE BRAKING SYSTEMS Demonstrate knowledge of, diagnose, and rectify faults in a motorcycle antilock braking system 3.7 The road test is repeated to ensure that the braking fault has been rectified. 3.8 Self-test system is rechecked after a road test to ensure that the braking fault has been rectified. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation jlane@mito.org.nz if you wish to suggest changes to the content of this unit standard. Please Note Providers must be accredited by the Qualifications Authority or a delegated interinstitutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is covered by AMAP 0014 which can be accessed at http://www.nzqa.govt.nz/site/framework/search.html. New Zealand Qualifications Authority 2016