Test, diagnose, and rectify faults in a two stroke petrol...

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879 version 4
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Test, diagnose, and rectify faults in a two stroke petrol engine
Level
4
Credits
6
Purpose
This unit standard is for people in the automotive repair industry, who are
required to diagnose the condition of a two stroke petrol engine and rectify
faults found. People credited with this unit standard are able to: carry out an
engine performance test; ascertain fuel-oil mixture requirements; perform
engine tests; and determine engine condition and carry out remedial work to
rectify faults.
Subfield
Motor Industry
Domain
Engines
Status
Registered
Status date
25 January 2008
Date version published
25 January 2008
Planned review date
31 December 2012
Entry information
Recommended: Unit 24294, Demonstrate knowledge of
two stroke petrol engines and diagnosing two stroke
petrol engine faults, or demonstrate equivalent
knowledge and skills.
Accreditation
Evaluation of documentation and visit by NZQA and
industry.
Standard setting body (SSB)
NZ Motor Industry Training Organisation (Incorporated)
Accreditation and Moderation Action Plan (AMAP) reference
0014
This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Special notes
1
Legislation relevant to this unit standard may include but is not limited to – Health
and Safety in Employment Act 1992; Land Transport Rules: Vehicle Exhaust
Emissions 2007, Rule 33001/2; Vehicle Repair 1998, Rule 34001.
2
Land Transport Rules are produced for the Minister of Transport by Land Transport
New Zealand. These rules are available online at
http://www.landtransport.govt.nz/rules/.
 New Zealand Qualifications Authority 2016
879 version 4
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3
Definitions
Company requirements refer to instructions to staff on policy and procedures which
are documented in memo or manual format and are available in the workplace.
These requirements include but are not limited to – company specifications and
procedures, work instructions, manufacturer specifications, product quality
specifications, and legislative requirements.
Remedial work is defined as cleaning, repair, adjustment, and replacement of
components or systems necessary to meet company requirements in accordance
with manufacturer instructions.
Service information may include but is not limited to – technical information of a
vehicle, machine, or product detailing operation; installation and servicing
procedures; manufacturer instructions and specifications; technical terms and
descriptions; and detailed illustrations. This can be accessed in hard copy or
electronic format and is normally sourced from the manufacturer.
Suitable tools and equipment means industry approved tools and equipment that are
recognised within the industry as being the most suited to complete the task in a
professional and competent manner with due regard to safe working practices.
Elements and performance criteria
Element 1
Carry out an engine performance test.
Performance criteria
1.1
Safe working practices are observed throughout the task in accordance with
legislative requirements.
Range
1.2
personal safety, safety of others, vehicle or machine safety,
workshop safety, environmental safety, tools and equipment
safety.
A visual inspection is carried out prior to any dismantling and testing in
accordance with service information.
Range
engine security and visible damage; fuel-oil system condition and
leaks; coolant leaks (indirect air type); signs of overheating and
cleanliness of fin area; loose, disconnected, and damaged wires
and connectors; fluid levels to specifications.
1.3
The engine is operated, prior to testing, until the optimum operating temperature
is reached as prescribed by the engine manufacturer.
1.4
The engine is operated, and details concerning engine performance are noted,
in accordance with company requirements.
Range
responsiveness, acceleration, flat spots, engine under load.
 New Zealand Qualifications Authority 2016
879 version 4
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Element 2
Ascertain fuel-oil mixture requirements.
Performance criteria
2.1
The fuel-oil mixture for the engine is checked and compared to the engine
specifications.
Range
2.2
information from owner or operator, visual inspection, engine
condition, type of two stroke oil used.
Separate oil injection system operation is checked and compared to engine
specifications in accordance with service information.
Element 3
Perform engine tests.
Performance criteria
3.1
Safe working practices are observed throughout the task in accordance with
legislative requirements.
Range
personal safety, safety of others, vehicle or machine safety,
workshop safety, environmental safety, tools and equipment
safety.
3.2
Suitable tools and equipment are selected and used to enable tests to be
carried out in accordance with service information.
3.3
Spark plugs are removed from the engine, and an analysis is made on their
electrode appearance, in accordance with service information.
Range
3.4
A compression test is performed in accordance with service information, and the
results compared against engine manufacturer specifications.
Range
3.5
wet test, dry test.
A cylinder leakage test is performed in accordance with service information, and
the source of any leaks is noted.
Range
3.6
normal condition, sooted-carbon fouled, oil fouled, formation of
ash, partially melted electrodes.
past piston rings, into adjacent cylinder (if applicable), into cooling
system (indirect air type).
Power valve operation is checked in accordance with service information.
 New Zealand Qualifications Authority 2016
879 version 4
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3.7
Carburettor settings are checked in accordance with service information.
Range
linkage, choke control.
3.8
The ignition timing is checked in accordance with service information, and the
results compared against manufacturer specifications.
3.9
The exhaust system is checked for condition and blockage in accordance with
service information, and its condition noted.
3.10
Crankcase pressure and vacuum tests are performed in accordance with
service information, and the sources of any leaks are noted.
Range
seals, joints, gaskets, reed block, casting.
Element 4
Determine engine condition and carry out remedial work to rectify faults.
Performance criteria
4.1
Test results are analysed to determine the condition of the engine and its
ancillary equipment in accordance with service information.
4.2
Any remedial work necessary to correct faults is identified, recorded, and
reported to the customer in accordance with company requirements.
4.3
Remedial work necessary to rectify the faults identified is carried out in
accordance with service information.
Please note
Providers must be accredited by NZQA, or an inter-institutional body with delegated
authority for quality assurance, before they can report credits from assessment against
unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be accredited by NZQA before they can register
credits from assessment against unit standards.
Accredited providers and Industry Training Organisations assessing against unit standards
must engage with the moderation system that applies to those standards.
Accreditation requirements and an outline of the moderation system that applies to this
standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The
AMAP also includes useful information about special requirements for organisations
wishing to develop education and training programmes, such as minimum qualifications for
tutors and assessors, and special resource requirements.
Comments on this unit standard
Please contact the NZ Motor Industry Training Organisation (Incorporated)
info@mito.org.nz if you wish to suggest changes to the content of this unit standard.
 New Zealand Qualifications Authority 2016
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