7655 version 5 Page 1 of 4 Palletise packaged food or related products using automated equipment Level 2 Credits 2 Purpose This unit standard is for people who are currently working, or who intend to work, in jobs which involve palletising packaged food or related products using automated equipment. People credited with this unit standard are able to: use safe working practices; prepare to operate automated palletising equipment; and operate automated palletising equipment to palletise packaged food or related products. Subfield Food and Related Products Processing Domain Food and Related Product Storage and Distribution Status Registered Status date 11 December 2009 Date version published 11 December 2009 Planned review date 31 December 2015 Entry information Open. Accreditation Evaluation of documentation by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0111 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Legislation relevant to this unit standard may include but is not limited to the: Health and Safety in Employment Act 1992; Health and Safety in Employment Regulations 1995; Food Act 1981; Food Hygiene Regulations 1974; Food (Safety) Regulations 2002; Resource Management Act 1991; and their associated regulations and subsequent amendments. New Zealand Qualifications Authority 2016 7655 version 5 Page 2 of 4 2 Definitions Equipment refers to automated palletising equipment such as programme logic controlled (PLC) or computer controlled (including brand names like Wyard and GLC). It may include equipment such as flat belts, rollers, micro switches, optical readers, magazines, safety guards, and motors. Organisational procedures refer to documents that include worksite rules, codes, and practices; equipment operating instructions; production specifications; documented quality management systems; and health and safety requirements. PPE refers to personal protective equipment such as protective clothing, gloves, safety glasses/headwear/footwear, hearing protection, and safety devices. Related products refers to beverages, household products, or personal care products. 3 Range Competence is to be demonstrated on two occasions of palletising packaged food or related products using automated equipment. Elements and performance criteria Element 1 Use safe working practices. Performance criteria 1.1 PPE is used in accordance with organisational procedures. 1.2 Work environment is clean and free from hazards in accordance with organisational procedures. Range 1.3 hazards to – personnel, product, plant. Documentation is referred to and/or completed in accordance with organisational procedures. Element 2 Prepare to operate automated palletising equipment. Performance criteria 2.1 Automated palletising equipment is prepared in accordance with organisational procedures. 2.2 Equipment is checked for availability, operation, and fitness for purpose in accordance with organisational procedures. 2.3 Equipment is prepared for products in accordance with equipment and production specifications. New Zealand Qualifications Authority 2016 7655 version 5 Page 3 of 4 2.4 Compressed air and power is checked for availability in accordance with organisational procedures. 2.5 Conveyor systems are checked for operation and fitness for purpose in accordance with organisational procedures. 2.6 Availability of pallets in sufficient quantity for scheduled and anticipated production is checked in accordance with organisational procedures. 2.7 Pallets are checked for condition and damaged ones rejected in accordance with organisational procedures. 2.8 Equipment is loaded in a manner that optimises equipment performance and prevents jamming, in accordance with organisational procedures. Element 3 Operate automated palletising equipment to palletise packaged food or related products. Performance criteria 3.1 Equipment is operated in accordance with organisational procedures. 3.2 Product is palletised to shape in accordance with pallet specification. Range specification may include but is not limited to – square, designated configuration, number of packages per pallet and per layer, layers, wrapping requirements. 3.3 Product for palletising is packaged in accordance with packaging specification. 3.4 Non-conforming packaged product is identified, and sent for rework in accordance with organisational procedures. 3.5 Variations in specified technical performance of automated palletising equipment are identified, rectified and/or reported, in accordance with organisational procedures. Range variations may include but are not limited to – quality, quantity, safety. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. New Zealand Qualifications Authority 2016 7655 version 5 Page 4 of 4 Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016