22920 version 2 Page 1 of 4 Demonstrate and apply knowledge of fluid power in mechanical engineering Level 6 Credits 15 Purpose This unit standard is intended primarily for use in diploma courses in mechanical engineering. It covers knowledge of fluid power, and its application to scenarios or simulations of industrial situations. People credited with this unit standard are able to: demonstrate knowledge of fluid power diagrams and fluid power equipment; design and draw fluid power circuits; and evaluate the use of fluid power technology for a proposed industrial application. Subfield Mechanical Engineering Domain Applied Principles of Mechanical Engineering Status Registered Status date 26 November 2007 Date version published 19 March 2010 Planned review date 31 December 2015 Entry information Open. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) Competenz Accreditation and Moderation Action Plan (AMAP) reference 0013 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 The credit value of this unit standard has been calculated on the basis that people seeking credit have previously acquired competence in the transposition of formulae, the manipulation of equations, and the use of trigonometric functions; and have previously acquired understanding of fundamental concepts of physics (mass, length, and time) and their derived units, including pressure, force, gravitational effect, velocity, acceleration, and energy. New Zealand Qualifications Authority 2016 22920 version 2 Page 2 of 4 2 References Health and Safety in Employment Act 1992. ISO 1219-1:2006, Fluid power systems and components – Graphic symbols and circuit diagrams – Part 1: Graphic symbols for conventional use and data-processing applications. 3 Definitions FRL – Filter, Regulator, Lubricator. Hydraulic equipment refers to pumps and systems which may include but are not limited to reservoirs, accumulators, pipework and fittings, seals, fluids, valves, actuators. Industry practice – the application of relevant legislation, regulations, standards, codes, and safe and sound practices generally accepted by competent practitioners within the fluid power industry. Pneumatic equipment refers to air compressors and systems which may include but are not limited to, coolers and dryers, receivers, distribution systems, pipework and fittings, drain traps, FRL air service units, valves, actuators, seals. Elements and performance criteria Element 1 Demonstrate knowledge of fluid power diagrams. Performance criteria 1.1 Fluid power symbols are identified and their meanings described in accordance with ISO 1219-1. Range 1.2 Fluid power diagrams are analysed and their applications are described. Range 1.3 symbols may include but are not limited to – pneumatic, hydraulic, energy conversion, valve, energy transmission, control. fluid power diagrams – system-layout and circuit diagrams; applications may include but are not limited to – logic, memory and multi-actuator sequential circuit operation, cascading techniques, circuits covering both linear and rotary actuation. A pneumatic or hydraulic multi-actuator sequential operation is analysed and described in terms of its design. New Zealand Qualifications Authority 2016 22920 version 2 Page 3 of 4 Element 2 Demonstrate knowledge of fluid power equipment. Range evidence of at least three pneumatic and three hydraulic items of equipment is required. Performance criteria 2.1 Items of pneumatic and hydraulic equipment are identified and described in terms of their operation and construction. 2.2 Items of pneumatic and hydraulic equipment are analysed in terms of their performance characteristics. Range performance characteristics of pneumatic equipment may include but are not limited to – volumetric efficiency, compression ratio, isothermal efficiency; performance characteristics of hydraulic equipment may include but are not limited to – operating efficiency, losses, flow rate, shaft torque and power, hydraulic power. Element 3 Design and draw fluid power circuits. Performance criteria 3.1 A circuit for a pneumatic or hydraulic multi-actuator sequential operation which includes emergency stop functions is designed and drawn in accordance with industry practice. 3.2 A pneumatic or hydraulic rotary-actuation circuit which illustrates speed control in both directions is designed and drawn in accordance with industry practice. 3.3 An electro-pneumatic or electro-hydraulic circuit arrangement is designed and drawn in accordance with industry practice. 3.4 An emergency ‘fail safe’ circuit for a pneumatic or hydraulic application is designed and drawn in accordance with industry practice. Element 4 Evaluate the use of fluid power technology for a proposed industrial application. Performance criteria 4.1 The advantages and disadvantages of fluid power technology compared to other technologies for a proposed industrial application are analysed. New Zealand Qualifications Authority 2016 22920 version 2 Page 4 of 4 4.2 The commercial and technical aspects of the use of fluid power technology for a proposed industrial application are analysed. 4.3 The legal health and safety requirements that need to be addressed in the design, installation, maintenance, and use of a fluid power system for a proposed industrial application are identified. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz info@competenz.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016