NZQA registered unit standard 24740 version 3 Page 1 of 4 Title Cut aluminium extrusions for the manufacture of non-standard aluminium joinery products Level 4 Purpose Credits 8 This unit standard is for experienced people employed in the aluminium joinery industry. People credited with this unit standard are able to: prepare to cut aluminium extrusions for non-standard aluminium joinery products; prepare machinery and work area for safe operation; cut the aluminium extrusions; and care for tools, equipment, and machinery. Classification Joinery > Architectural Aluminium Joinery Available grade Achieved Explanatory notes 1 Legislation and standards relevant to this unit standard include – Building Act 2004, Health and Safety in Employment Act 1992, Resource Management Act 1991, New Zealand Building Code Compliance Documents and Handbooks. Wellington: Department of Building and Housing, 2008, available at http://www.dbh.govt.nz/building-code-compliance-documents, New Zealand Standard (NZS) 4211:2008 Specification for the performance of windows, and NZS 3504:1979 Specification for aluminium windows, available at http://www.standards.co.nz. 2 Definitions Company procedures – the documents and procedures that include company rules, codes and practices; machine and equipment operating instructions; quality and conformance checks; and health and safety requirements. Non-standard aluminium joinery products – unique designs or ‘one-off’ products characterised by unusual or non-standard angles and dimensions. They include – windows (arch, bay, bow, faceted, raked, internal and external corners, double hung, greenhouse), doors (arch, raked, internal/external in plan corners). Unusual angles – any angles that are not 45 or 90 degrees, or those not common to the company’s products. 3 The skills needed for making non-standard products include the ability to: interpret architectural drawings and/or work from site measurements; use the appropriate geometrical equipment to calculate and measure the unusual angles and dimensions; work out a step-by-step process; and develop a layout or work to a supplied template. Building and Construction Industry Training Organisation SSB Code 101562 New Zealand Qualifications Authority 2016 NZQA registered unit standard 24740 version 3 Page 2 of 4 Skills specific to cutting non-standard products include the ability to: interpret the cutting system for unusual angles; set cutting machinery and other specialised equipment, such as jigs, to these angles in preparation for precision cutting; and safely and accurately operate the cutting equipment, which can be made more complex by the angle at which it is set. For example, standard safety machine locks cannot be used, and the operator must be able to set the locks to other positions. 4 Range Evidence is required for three non-standard items produced in the candidate’s workplace. Outcomes and evidence requirements Outcome 1 Prepare to cut aluminium extrusions for non-standard aluminium joinery products. Evidence requirements 1.1 Product or job specifications, and quality requirements, are verified in accordance with company procedures. Range specifications include – drawings (computerised, by hand), job sheets, site measurements, templates. 1.2 Template or lay-out conforms to the job specifications and working drawings. 1.3 Cutting angles are calculated, measured, and verified against the job specifications, template, or site measurements. 1.4 The cutting system is interpreted and verified in accordance with company procedures. 1.5 Extrusions are selected and prepared in accordance with the job specifications and company procedures. Outcome 2 Prepare machinery and work area for safe operation. Evidence requirements 2.1 Work area is free of debris and abrasive material in accordance with company procedures. 2.2 Personal protective equipment is selected and worn in accordance with company procedures. Range personal protective equipment may include – safety glasses, dust masks, protective footwear, ear protection. Building and Construction Industry Training Organisation SSB Code 101562 New Zealand Qualifications Authority 2016 NZQA registered unit standard 24740 version 3 Page 3 of 4 2.3 Cutting tools, machines, and equipment are selected and checked to meet the requirements of the job in accordance with company procedures. 2.4 Machines are set to angle required to accept work safely and without damage to extrusion or machine, or injury to personnel, in accordance with company procedures. Range 2.5 machines may include – drop saws, band saws, vertical mitre saws, double mitre saws, twin mitre saws, mitre saws, profile support blocks, bench stops, stop systems, cutting lubricant, tape calibration. Accessories and workholding fixtures are selected and installed on machine in accordance with manufacturer’s instructions and company procedures. Range accessories and workholding fixtures may include – cutting saddles, clamps. Outcome 3 Cut the aluminium extrusions. Evidence requirements 3.1 Extrusion is safely and securely positioned for cutting, and lengths are precision cut, in accordance with the job specifications. 3.2 Extrusions are checked for compliance with the job specifications and company quality requirements. Range 3.3 specifications may include – correct angles and other dimensions, type of cut. Cut lengths are labelled for identification in accordance with company procedures. Range labelling includes – job number, unit number. Outcome 4 Care for tools, equipment, and machinery. Evidence requirements 4.1 Tools, equipment, and machinery are cleaned, lubricated, and maintained in accordance with manufacturer’s specifications and company procedures. 4.2 Work area is cleaned, surplus materials are stored, and waste materials are disposed of in accordance with company procedures. Building and Construction Industry Training Organisation SSB Code 101562 New Zealand Qualifications Authority 2016 NZQA registered unit standard Planned review date 24740 version 3 Page 4 of 4 31 December 2020 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 20 June 2008 31 December 2012 Rollover and Revision 2 20 May 2011 31 December 2017 Review 3 21 May 2015 N/A Consent and Moderation Requirements (CMR) reference 0048 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMRs). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Building and Construction Industry Training Organisation info@bcito.org.nz if you wish to suggest changes to the content of this unit standard. Building and Construction Industry Training Organisation SSB Code 101562 New Zealand Qualifications Authority 2016