NZQA registered unit standard 27268 version 3 Page 1 of 4 Title Demonstrate knowledge of the process of cooking raw materials during rendering operations Level 4 Purpose Credits 5 This unit standard is for experienced people who are employed in the rendering department in a meat processing operation. People credited with this unit standard are able to demonstrate knowledge of: the process of transferring raw materials from storage to cooker; the process of cooking raw materials; and cooking and raw-material size-reduction equipment used during rendering operations. Classification Meat Processing > Meat Industry - Rendering Available grade Achieved Explanatory notes 1 Legislation relevant to this unit standard includes but is not limited to – Health and Safety in Employment Act 1992, Animal Products Act 1999. 2 Resource documents include but are not limited to – Industry Standard 6/Industry Agreed Standard 6 (IS6/IAS6) – Processing of Edible Product; Industry Standard 7 – Byproducts; available from the Ministry for Primary Industries at http://www.foodsafety.govt.nz/industry/sectors/meat-ostrich-emu-game/meatman/ Code of Practice: Rendering (NZFSA, 2009), available from Ministry for Primary Industries at http://www.foodsafety.govt.nz/elibrary/industry/code-practice-rendering/ 3 Definitions Cooking – cooking of raw materials using batch and/or continuous cookers. Organisational requirements – instructions to staff on policies and procedures that are documented in memo, electronic, or manual format and available in the workplace. Raw materials – any animal tissue intended as a by-product that has not undergone any treatment or been modified in any way. Raw materials may be refrigerated or stabilised by chemical treatment. Outcomes and evidence requirements Outcome 1 Demonstrate knowledge of the process of transferring raw materials from storage to cooker during rendering operations. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA registered unit standard 27268 version 3 Page 2 of 4 Evidence requirements 1.1 Types of transfer operations are described in accordance with organisational requirements. Range 1.2 Transfer requirements are outlined in accordance with organisational requirements. Range 1.3 transfer operations may include but are not limited to – blow line, feeder, conveyor. transfer requirements include but are not limited to – raw materials consistency, temperatures, quantities. Transfer maintenance requirements are outlined in accordance with organisational requirements. Range transfer maintenance requirements include but are not limited to – blockages, cleaning, start-up checks. Outcome 2 Demonstrate knowledge of the process of cooking raw materials during rendering operations. Evidence requirements 2.1 The processes for cooking raw material are described in terms of organisational requirements. Range processes may include but are not limited to – dry rendering, wet rendering, batch processing, continuous processing. 2.2 Raw-material size-reduction is explained in terms of cooking quality and efficiency. 2.3 The cooking process is described in terms of the cooking cycle. Range 2.4 Batch and continuous cooking processes are compared in terms of effects on company profitability and the environment. Range 2.5 cooking cycle includes but is not limited to – time, temperature. effects include but are not limited to – speed of production, product quality, water consumption, electricity usage, equipment usage, effluent. Organisational requirements for loading raw materials into cooking equipment are described in terms of productivity and product quality. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA registered unit standard 2.6 27268 version 3 Page 3 of 4 The monitoring of cooking processes is described in accordance with organisational requirements. monitoring may include but is not limited to – non-condensed emissions, vapours, product flows. Range Outcome 3 Demonstrate knowledge of cooking and raw-material size-reduction equipment used during rendering operations. Evidence requirements 3.1 Types of equipment used in the cooking process are identified in terms of their use. equipment includes but is not limited to – batch cooker, continuous cooker. Range 3.2 Types of equipment used in the size reduction of raw materials are identified in terms of their use. equipment includes but is not limited to – crusher, pre-breaker, mincer. Range 3.3 Types of equipment used in the cooking process and size reduction of raw materials are described in terms of their main components. Planned review date 31 December 2019 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 17 June 2011 31 December 2018 Review 2 27 January 2015 N/A Revision 3 17 September 2015 N/A Consent and Moderation Requirements (CMR) reference 0033 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016 NZQA registered unit standard 27268 version 3 Page 4 of 4 Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Consent requirements and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMR). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the Primary Industry Training Organisation standards@primaryito.ac.nz if you wish to suggest changes to the content of this unit standard. Primary Industry Training Organisation SSB Code 101558 New Zealand Qualifications Authority 2016