Re-Shaping Hysteretic Behaviour Using Semi-Active Resetable Device Dampers J. Geoffrey Chase, Kerry J. Mulligan, Alexandre Gue, Thierry Alnot, Geoffrey Rodgers, John B. Mander, and Rodney Elliott Departments of Mechanical and Civil Engineering, University of Canterbury, Private Bag 4800, Christchurch, New Zealand Email: geoff.chase@canterbury.ac.nz Bruce Deam Leicester Steven EQC Lecturer in Earthquake Engineering, Dept of Civil Eng., Univ. of Canterbury, Christchurch, New Zealand Lance Cleeve and Douglas Heaton C&M Technologies, Christchurch, New Zealand (Corresponding Author = Dr. J. Geoffrey Chase (details above)) Keywords: Resetable Devices, Seismic Hazard, Energy Dissipation, Semi-Active Control, Damping, Supplemental Damping, Hysteretic Behaviour 1 ABSTRACT: Semi-active dampers and actuators hold significant promise for their ability to add supplemental damping and reduce structural response, particularly under earthquake loading. However, to date, very little large-scale design, development or testing has been done with these devices, limiting the knowledge of what practical obstacles may stand between theory and successful implementation. In this research, a one fifth scale semi-active, resetable device is designed and tested to determine the efficacy of this controllable form of supplemental damping. Resetable devices are essentially non-linear spring elements that are able to actively reset their rest length, releasing stored energy before it is returned to the structure, thus creating a semi-active form of supplemental damping. A novel device design that utilises each chamber independently, allows more flexible control laws than previous resetable devices. It also enables better performance for large-scale devices and structural control testing as it is better able to account for significant times to release stored energy than previous designs. More importantly, this approach allows the hysteretic behaviour of the structure to be actively modified by design and re-shaped to increase damping without increasing base shear forces, a potentially important advantage for retrofit applications. The designed device characteristics, with air as the working fluid, are determined and a nonlinear analytical model developed. The design stiffness is 250 kN.m-1 with the prototype having a stiffness of 185-236 kN.m-1. The peak force achieved by the prototype is in excess of 20kN at a piston displacement of 33mm. The model is experimentally validated and used to experimentally determine the effect of the actuator in a virtual structure through an iterative, 2 hybrid form of dynamic testing, avoiding the need for full structure shake table testing at this stage of development. Hence, different semi-active control laws can be examined prior to physical testing using the experimentally validated model and the device. Finally, manipulation of the force-displacement hysteresis curve via innovative control laws is demonstrated both experimentally and in simulation for three different control laws focusing on different quadrants of the force-deflection hysteresis loop. The results for this form of stiffness-based supplemental damping are clearly evident in significant reductions up to 60% in displacement and acceleration response spectra, particularly for periods of 0.5-2.0 seconds, which is the region of concern for earthquake resistant design. In addition, finite times to release energy relative to structural or ground motion dynamics are seen to limit performance and must therefore be accounted for in design. Overall, this research demonstrates that largescale resetable devices can be practically implemented using very simple designs to deliver measurable supplemental damping and resistive forces, and the issues which must still be overcome are clearly delineated. 1. INTRODUCTION Semi-active control is emerging as an effective method of mitigating structural damage from large environmental loads by the addition of supplemental damping. In particular, it offers two main benefits over active control and passive solutions. First, a large power/energy supply is not required to have a significant impact on response. Second, semi-active systems provide the broad range of control that a tuned passive system cannot, making them better able to respond to changes in structural behaviour due to non-linearity, damage, or 3 degradation over time. Semi-active systems are also strictly dissipative and do not add energy to the system, with the resulting supplemental damping guaranteeing controlled stability. Semi-active devices are particularly suitable in situations where the device may not be required to be active for extended periods of time, but may be suddenly required to produce large forces. Because they utilise building motion inputs to generate resistive forces, their main attribute is the ability to manage these forces and dissipate energy in a controlled, or planned fashion. The potential of semi-active devices and control methods to mitigate damage during seismic events is well documented (e.g. Barroso et al., 2003; Jansen and Dyke, 2000; Yoshida and Dyke, 2004, Bobrow et al., 2000). However, most structural control research, both active and semi-active, has been analytical with very little large scale design or experimental validation. Given the potential of these types of devices, such design and testing is required to determine the fundamental dynamics of these devices and their potential for practical seismic response mitigation. The results of larger-scale testing will also better define the potential obstacles and limitations to practical implementation. Ideally, semi-active devices should be reliable and simple. Resetable damper devices fit these criteria as they can be constructed with ease and utilise well understood fluids, such as air or hydraulic oils. These attributes contrast with more mechanically and dynamically complex smart material based semi-active devices such as electro-rheological and magneto-rheological devices (Dyke et al, 1996; Spencer et al, 1997). Resetable devices act as hydraulic or pneumatic springs, resisting displacement in either direction. However, they possess the ability to release the stored spring energy at any time, creating the semi-active aspect of these devices. Therefore, instead of altering the damping of 4 the system directly, resetable devices non-linearly alter the stiffness with the stored energy being released, rather than returned to the structure, as the compressed fluid is allowed to revert to its initial pressure. More specifically, resetable devices are fundamentally hydraulic or pneumatic spring elements in which the unstretched spring length can be reset to obtain maximum energy dissipation from the structural system (Bobrow et al. 2000). Energy is stored in the device by compressing the working fluid or gas as the piston is displaced from its centre position. When the piston reaches its maximum displaced position, the stored energy is also at a maximum. At this point, the stored energy is released by discharging the air, or fluid, to the non-working side of the device, thus resetting the un-stretched length. As the device begins moving in the other direction it resists that motion until the next change of direction. Hence, for a sinusoidal input the device resists motion between the maximum and minimum peaks, and resets the rest length at these peaks. Figure 1 shows the conventional resetable device configuration, with a valve connecting the two sides as defined in Bobrow et al. (2000). Note that this original design assumes the stored energy and fluid can switch chambers relatively instantly, compared to the structural motion input to the device, or significant supplemental damping and device performance will be lost. Prior to this research the largest capacity experimental resetable device delivered approximately 100N and therefore offered the capability of releasing all the stored energy effectively instantaneously relative to the structural periods being considered (Bobrow and Jabbari, 2002). For larger devices the rate of energy dissipation may be more important as the flow rates required for large systems to release large amounts of stored energy will potentially be very high, and the resulting time to release all stored energy may well be significant in 5 comparison to the structural response and dynamics. Failure to release all stored energy would significantly reduce the effectiveness of the device and the supplemental damping it adds to the structure. Therefore, more detailed models are required than previously reported to create effective designs and to determine the true effectiveness of these devices at more realistic and practical sizes. Semi-active damping via resetable devices also offers the opportunity to sculpt or re-shape the resulting structural hysteresis loop to meet design needs, as enabled by the ability to actively control the device valve and reset times. For example, given a sinusoidal response, a typical viscously damped, linear structure has the hysteresis loop definitions schematically shown in Figure 2a, where the linear force deflection response is added to the circular force-deflection response due to viscous damping to create the well-known overall hysteresis loop. A similar effect would be seen from standard viscous orifice damper devices that are currently marketed. Figure 2b shows the same behaviour for a simple resetable device where all stored energy is released at the peak of each sine-wave cycle and all other motion is resisted (Bobrow and Jabbari, 2002). With a stiff damper significant energy can be dissipated using this semi-active form of supplemental damping. However, the resulting base-shear force is increased due to the addition of viscous or resetable semi-active damping. If the control law for the damper is changed such that only motion towards the zero position (from the peak values) is resisted, the force-deflection curves that result are shown in Figure 2c. In this case, the semi-active resetable damper force actually reduces the base-shear demand compared to the situation shown in Figures 2a-b. As a result, the use of controllable semi-active devices offers the opportunity to re-shape and customise the overall structural hysteretic behaviour while also providing supplemental damping to minimise response. 6 Overall, resetable device design and implementation, while offering significant promise, are still in their infancy. This paper investigates the design, testing and analysis of a one fifth scale resetable device using air as the working fluid. The dynamic and force characteristics of the device are established by experimental tests exploring the response to various input signals. In addition, the impact and efficacy of different device control laws in adding supplemental damping is determined. Particular focus is given to the amount of time required to dissipate large amounts of stored energy and its impact on performance, as well as the impact of different control laws on the resulting hysteresis loop. Once characterised, a detailed model is created and validated experimentally. Finally, the ability of this type of device at reducing the demand on a structure during seismic events is investigated in terms of response spectra, using the realistic, experimentally validated non-linear model created. 2. RESETABLE DEVICE DYNAMICS Unlike previous resetable devices, the resetable device design developed in this research eliminates the need to rapidly dissipate energy from one side of the device to the other, as in Figure 1, by using a two-chambered design that utilises each piston side independently. This approach treats each side of the piston as an independent chamber with its own valve and control, as shown in Figure 3, rather than coupling them with a connecting valve. This approach allows a wider variety of control laws to be imposed as each valve can be operated independently allowing independent control of the pressure on each side of the piston. For this research, air is utilised as the working fluid for simplicity and to make use of the surrounding atmosphere as the fluid reservoir. In combination with independent valves it 7 allows more time for the device pressures to equalise as resetting the valve does not require all the compressed air to flow to the opposite chamber, as it would for the design in Figure 1. Hence, while the opposing chamber is under compression the previously reset chamber can release pressure over a longer time period by having its valve open. This approach would not be feasible with the single valve design in Figure 1 as it would eliminate the ability of the opposing chamber to store energy if the valve were still open. Hence, for the practically sized devices presented in this research, this design has the advantage of allowing significant amounts of energy to be stored and dissipated. Developing equations to represent the force-displacement relationships for each chamber enables the design space to be parameterised. More specifically, each chamber volume can be related to the device’s piston displacement, which in turn leads to a change in pressure and therefore resistive force of the device. Resetting the device, by opening the valve on the compressed portion, releases the stored energy as the pressure equalises with, in the case of air as the working fluid, the atmosphere. Therefore, assuming air is an ideal gas, it obeys the law: pV c (1) where γ is the ratio of specific heats, c is a constant and p and V are respectively the pressure and volume in one chamber of the device (Bobrow et al. 2000). If the piston is centred in the device and the initial pressure p0 in both chambers with initial volumes V0, the resisting force is defined as a function of displacement, x: 8 F ( x) ( p2 p1 ) Ac (V0 Ax ) (V0 Ax ) Ac (2) where A is the piston area. Equation (2) can be linearised and an approximate force defined: F x 2 A2P0 x V0 (3) Hence, the effective stiffness of the resetable device, k1, is readily defined: k1 2. A2 . .P0 V0 (4) Similar equations can be used to model, independently, the pressure-volume status of each chamber of the device in Figure 3. The stiffness in Equation (4) can be used to design the device to produce a set level of force at a given displacement, or additional stiffness, for the structure. Since, it contains the device geometry in the area and volume terms it can be used to parameterise the design space to determine the appropriate device architecture. 3. EXPERIMENTAL DEVICE DESIGN The device is designed for a one fifth scale, four story steel moment resisting test frame with basic dimensions of 2.1x1.2x2.1 meters and a total seismic weight of 35.3kN as described by Kao (1998), and is widely used in the University of Canterbury Structures Laboratory. The 9 natural period of the structure is 0.6s and its structural damping approximately 5% of critical. Given that the total actuator authority might have a reasonable value of approximately 15% total building weight (Hunt, 2002), and assuming two actuators in the structure, a stiffness of ~250 kN.m-1 was required. This stiffness results in a force of 2.5kN developed at 10mm displacement of the piston from its centre position, which represents a large story drift for this structure when subjected to a large magnitude ground motion (Kao, 1998). Trade off curves for a pneumatic-based resetable actuator with air as the working fluid show the relationships between the fundamental design parameters. The primary parameters are the diameter, individual chamber length, and maximum piston displacement. The tradeoffs between these variables are shown in Figure 4 for different stiffness values. These parameters control the stiffness of the device using Equations (2) to (4). The practical design space (boxed) is determined by combining these curves with practical, cost, safety and ease of handling constraints. These added constraints include ensuring the length of each chamber is superior to the maximum likely displacement of the piston (30mm), limiting the internal pressure to 2.5 atmospheres, keeping the weight of the device under 20kg, and the cylinder diameter at approximately 0.2m, or less. The final design parameters selected are marked with an “X” and are in the upper left corner of the design space shown in Figure 4. An exploded view of the device is shown in Figure 5. The piston located inside the cylinder has four seals, each located in a groove, to ensure minimum air movement between the two chambers, as such movement would reduce the effective stiffness and energy dissipated by the device. The end caps are press fitted into the cylinder and held in place by four rods. An O-ring located between the end caps and the cylinder further ensures no leakage of air. Air is prohibited from escaping where the piston rod passes through the end caps by two seals 10 located in the end caps. An elevation view is shown in Figure 6 and the assembled prototype in a MTS test rig is shown in Figure 7. The final critical device dimensions selected are an internal diameter of 0.2m with a max stroke in either direction of 34.5mm from device center. 4. RESULTS 4.1 Experimental Device Characterisation Initial tests with a sine wave piston displacement input indicate the device behaves as expected. The peak force developed at a displacement of 10mm from the centre ranges between 1.85 and 2.36 kN, as shown in Figure 8, resulting in a stiffness between 185 kN.m-1 and 236 kN.m-1 respectively, depending on the frequency of the input signal. Higher frequencies produced a higher peak force for the same displacement, likely due to air losses around the seals selected for this experimental device, as faster motion results in the piston ring seals used engaging more effectively. The reduction in stiffness from the design value may also be partly attributed to air loss via the valves due to valve flexibility. More specifically, the valves chosen can open slightly at higher pressures due to flexibility of the valve cover. Another source of error will be the difficulty in setting the piston at exact dead centre of the device chamber for each test, creating slight deviations with changes in the air column length to be compressed. These issues can be readily solved with improved design choices for valves and seals in forthcoming experimental devices. Overall, the force generated is fairly similar for each input frequency, indicating that friction effects and sealing ring stiffnesses do not measurably impact the results. 11 Some of the force generated can be attributed to friction between the seals around the piston and the cylinder wall. This contribution is approximately 250N, as seen in Figure 9, which shows the force-displacement plot for the device with both valves open and a sine wave input of 10mm at 1Hz and 3Hz. The curved portions of the plot are attributed to Coulomb damping as the air is forced through the open valves, which act as an orifice. The faster the air is forced through the restriction the greater the resistance force, as seen in Figure 9 where the 3Hz plot reaches a higher force. However, the effort of forcing air through the valve is observed in the significant energy release times required relative to the input motion for some test cases. The next step is to determine the amount of time required to dissipate the stored energy at different device displacement levels. The input motion is sinusoidal and the valves are opened at peak displacements, with the resulting hysteretic behaviour shown schematically in Figure 2b. The valves are held open for different periods of time to determine the impact of resetting time on energy dissipation and supplemental damping. The force displacement curves for different control laws, frequencies, and amplitudes of the input signal are shown in Figures 10 and 11. Deviations from the ‘ideal’ behaviour shown in Figure 2b occur due to finite energy release times that are not effectively instantaneous with respect to the input motion, as well as friction between the seals and the cylinder wall. Figure 10 shows the difference between holding the valves open for different lengths of time. The valve is opened at the maximum displacement for a 0.1 Hz sinusoidal input motion of amplitude 20mm, and closed either 15mm from the centre (ie 5mm from the peak position) or at the centre position (20mm from peak). The slow input frequency is used to ensure significant periods for stored energy release in this experiment. The latter case results in a greater stiffness and hence a higher peak load as the stored energy is fully released with the 12 greater 2.5 second period the valve is open, compared to an open period of 0.63 seconds. This result suggests that the valves should be open at all times, except during the period in which that specific chamber’s air column is being compressed. This approach would ensure that the maximum amount of the energy stored is dissipated. Figure 11 shows the limits of the currently installed valves, using a 10mm amplitude sinusoidal input motion at higher frequencies than the results in Figure 10. Note that the lower amplitude of input, in this case, implies less total stored energy. The peak force at a frequency of 1Hz is lower than that for 0.5Hz suggesting that the energy release time is insufficient to release all the stored energy before the piston begins moving back in the same direction again. For higher frequencies, larger or an increased number of valves are therefore needed to release the air in a timely fashion. More importantly, not releasing all the stored energy reduces the peak resistive force and hence, the supplemental damping that might be achieved. These results can be used to determine the flow rates delivered by the current device. More specifically, the flow rate can be found by ramping the displacement to a fixed value with the valve closed, followed by opening the valve and measuring the time taken for the resistive force to return to zero, which is associated with all the stored energy being released from the initially compressed chamber. Experiments were run at 5 different displacement inputs, with the more likely to occur middle 3 values being run twice. The data points, shown in terms of volume as a function of release time in Figure 12, are then fit with a linear line to get an average flow rate of approximately 29 L/sec for the device and valves designed. Note that the volumes in Figure 12 are readily converted to deflection using the piston area of, A = 0.0324 m2. Finally, the forces and times in Figure 12 are both much larger than the relatively very small devices in Bobrow et al. (2000). More importantly, the release times are now significant 13 relative to the potential seismic input frequencies and structural response dynamics that might be encountered. 4.2 Dynamic Model and Experimental Testing Method Once the operating parameters of the device were understood, a detailed non-linear, analytical model was created in Simulink™ using Equations (1)-(4) and the results obtained above in Figures 8-12. This analytical model includes the energy release rates from Figure 12 and models each chamber individually, while also accounting for friction, as shown in Figure 9. It also accounts for the small forces generated when compressing an air column against an open valve using the results in Figure 9. The device was modelled as being situated in a linear, single degree of freedom structure to investigate the accuracy of the non-linear, analytical device model and the impact of different valve control laws on structural energy dissipation. Experimental verification and dynamic testing of this model involves the following steps: Sine waves with various amplitudes and frequencies are used as the ground motion applied to a linear single degree of freedom structure. The displacement of the structure and force provided by the ‘virtual’ actuator model are recorded The simulated device displacement is input as the experimental piston displacement, and the force provided by the prototype device recorded. Forces from the experimental test and model are then compared. Model parameters can then be updated to better reflect any differences between the model and simulation, and a new simulation run in the first step. This approach allows a simple form of real-time, full-scale dynamic testing of the device with a virtual structure. This iterative hybrid testing is enabled by the device’s repeatable behaviour between tests, and relies on the model being able to capture the devices 14 fundamental dynamics. This analysis assumes 50% additional stiffness, in comparison to the structural model stiffness, is provided by the resetable device. The modelled structure’s natural period is 1.4 seconds, but can be varied by modifying the mass to create response spectra. 4.3 Experimental Verification and Re-Shaping Hysteretic Behaviour Two forms of device control law are tested to re-shape the structural hysteretic behaviour for this simple one degree of freedom system. The first control law shuts the appropriate valve when the device moves away from the centre position, resisting outward motion of the structure. This control law provides significant damping forces only in quadrants 1 and 3 of the force deflection curve, and is denoted a “1-3 device”. The second control law resists motion towards the centre, as shown in Figure 2c. This semi-active device control is denoted a “2-4 device” and thus resets at zero displacement and maximum velocity. For completeness the original control law proposed in Bobrow and Jabbari (2000) and shown in Figure 2b is denoted a “1-4 device” as it significant provides supplemental forces and damping in all four quadrants. The “1-4” device thus resets at peak displacement and zero velocity, contrary to the “2-4” device. Figure 13 shows the results for the 1-3 damper, where the model and experimental results are overlaid for a 0.1Hz sinusoidal ground motion of 2 ms-2. Note that offsets or shifts from centre are due to experimental results where the actuator is not exactly centred. In addition, the forces match much better at smaller displacements and forces. Differences in peak forces at larger displacements are due largely to leakage from the valves at higher pressures. Another source of error in this case is due to slightly reduced stiffness delivered by the experimental 15 device in this experiment compared to what is modelled. Finally, note that the hydraulic system running our MTS test system was not able, for unknown reasons, to provide enough tensile force at higher loads, which may be a partial cause for some error at positive displacements. The analytical device model is based on Equation (3), however, note the final model is non-linear due to including the effects of friction, fluid venting times and Coulomb damping in the model. The forces in quadrants 2 and 4 are due to Coulomb damping when pushing air out of an open orifice as the device returns towards centreline from a sinusoidal peak, per the results in Figure 9. Coulomb damping is represented in the model as a constant force when the valves are open, it is incorporated to account for the difference between the model using the equations developed and the actual results. Overall, the model is seen to be a good representation of the physical device. Results for the 2-4 device are shown similarly in Figure 14. The results again, match well between the modelled and experimental devices for a single iteration of the procedure presented, validating the fundamental models and methods presented. There is a slight shift in the positive force direction of the results, which can be misleading in this instance, and is attributed to imperfect centering of the device prior to testing, where only a few millimetres off centre can have significant impact at larger displacements. As expected, the 2-4 device is beneficial in structural control as significant additional energy is removed from the system. The significant damping in only quadrants 2 and 4 do not result in an increase in base shear. The latter result is more clearly evident in simulation of the device and structure, as shown in simulation in Figure 15 where the structural damping is set to 0% for clarity. Figure 15 shows the results of a linear model of the structure and the linear model of the actuator develop from Equation (3) without any non-linear effects modelled. The 16 equivalent result is shown in Figure 16 for the iterative hybrid test result in Figure 14, hence the response of the actuator is non-linear. The experimental actuator results are combined with the linear structural model response to obtain the overall response of the linear singledegree-of-freedom structure with a non-linear actuator providing supplemental damping. Most importantly, Figures 15 and 16 both show that this semi-active resetable device approach to supplemental damping removed the energy from the system without increasing the base shear. 4.4 Analysis of Device Impact on Structural Response Investigation of different control laws suggested that the force-displacement curve of the device and hence the structure can be sculpted. To determine the impact for a wider range of structures, displacement and acceleration response spectra for the originally proposed 1-4 device control law of Bobrow et al (2000), and the 2-4 device control law are created in simulation using the non-linear resetable device model. The spectra are created for three earthquake ground records that are scaled for their probability of excedance in 50 years for the Los Angeles area, which were developed as part of the SAC project (Sommerville et al. 1997). The specific ground motions used are: Kern County 1952, Landers 1992 and Kobe 1995. These ground motions are scaled to peak ground accelerations with a 50%, 10% and 2% probability of excedance in 50 years, respectively. They are also selected to broadly cover the range from far-field events (Kern County) to extreme near-field events (Kobe), as well as a range of damaging magnitudes. The choice of these three earthquakes from the suites of Sommerville et al (1997) is arbitrary and is not intended to be complete, as the goal of this research is to demonstrate large-scale experimental testing of these devices and show their effectiveness in re-shaping hysteretic behaviour using semi-active supplemental damping. 17 Figures 17 to 19 show the three ground motion records for the 1-4 device proposed by Bobrow et al (2000), as it is the originally suggested resetable damper control law. Each figure shows the ground motion acceleration, acceleration response spectra and displacement response spectra. In each case, spectra are developed for resetable devices with stiffnesses of 20%, 50% and 80% of the structural stiffness, where the structural period is varied by modifying the mass. In each case, the greater the stiffness of the device the greater the supplemental damping provided, and the more significant the impact for these three arbitrarily selected earthquakes. For Kobe the large pulses that characterise this earthquake lead to large displacements which create significant damping during this part of the motion and result in the up to 60% reductions seen in the spectra. Finally, note that in all cases the results show significant reduction in spectral response out to periods of approximately 2 seconds, beyond which variable improvement is noted. However, the device design presented and the specific device controls developed are generally seen to be effective for structural periods of concern in earthquake resistant design, and show promise for periods of concern in wind load resistant design. Figures 20 to 22 are displayed similarly and show very similar results for the 2-4 device. However, the up to 50% improvements seen are similar or slightly less than those obtained for the 1-4 device. This result should be expected because the 2-4 device’s unique control law adds dissipation without increasing base shear or stiffness in any way that would increase acceleration, as was noted for 1-4 devices in non-linear structural control simulations by Barroso et al (2003) and Hunt (2002). However, this advantage comes at the cost of reducing the supplemental damping added to the structural hysteresis loop response (for a given device), as shown schematically in Figures 2. As a result, the response spectra are improved 18 compared to the uncontrolled, passive design case, without increasing base shear, which may be important for some retrofit applications. Overall, the addition of a resetable device to the structure is shown to be beneficial for a wide range of structures. The reductions in the displacement and acceleration spectra are substantial when large displacements occur, as large amounts of energy are dissipated by this form of supplemental damping device. For structures with periods greater than 2 seconds less effect is seen at some periods. However, as noted, these structures are often designed based on wind excitation concerns rather than for ground motions. More importantly, the 2-4 device shows that hysteretic behaviour can be sculpted or re-shaped to meet desired requirements. This result is also illustrated experimentally for the 1-3 device shown in Figure 13. In essence, the active control of the device valves can manage energy storage and dissipation far more optimally than previous designs. This approach also enables the re-shaping of structural hysteretic behaviour by design. Resetable devices can also achieve superior performance without increasing acceleration response, as seen in the acceleration spectra shown in Figures 17-22, which can have significant impact on occupant and internal damage and can be important design constraints for specific structures. In particular, the ability to add supplemental damping without increasing base shear using a 2-4 device control law could be particularly important for retrofit applications where the foundations may not be able to handle increased shear forces. However, significant further work needs to be done before more large-scale devices can be designed. Foremost, among the issues to address is the need to analyse the impact of these 19 devices over larger suites of ground motions to better quantify their impact and effectiveness. Such results could then be statistically quantified and used in current probabilistic design methods. 5. CONCLUSIONS This research has proven that large scale resetable devices, in this case with air as the working fluid, are feasible. It is likely that similar results would be obtained for devices using hydraulic fluids, with the associated increased design complexity. The peak force achieved by the prototype device was in excess of 20kN. The contributions of friction between the piston seals and cylinder wall are also shown to be relatively small compared to the typically obtained values. The resulting stiffness of between 185 kN.m-1 and 236 kN.m-1. These values are 75-95% of the designed stiffness with most differences associated with air leakage due to less than optimal selection of valves and piston ring seals that did not perform as well as required. Design deficiencies in this initial prototype can be readily corrected with more robust design selections for these elements, and better performance would be expected. Once the friction, stiffness and other non-linear effects were quantified, a non-linear model of the device in a single degree of freedom system was developed and experimentally validated. The iterative form of hybrid testing was develop to reduce the number and complexity of physical tests required to determine the fundamental performance of different valve control laws. The model also allows different sized devices to be investigated without the need to build numerous prototypes and physically test them. Good correlation between the modelled device and experimental results were found at one iteration and further iterations would refine that correlation, validating the fundamental models and methods developed. 20 The novel independent valve design allows more flexible control laws by utilising each chamber independently. This independence results in the ability to manipulate the forcedisplacement hysteresis curve to obtain an optimal shape for civil structural or other applications. This capability is not available from originally proposed resetable device designs that link the two chambers with a single valve. One result of this manipulation is the ability to remove energy from the system without increasing the base shear demand, as seen in the 2-4 control law and device application and results shown. Response spectra are created for three earthquake records and show that a significant improvement can be obtained versus the uncontrolled case, for either the 1-4 (original) or 2-4 control law and any amount of actuator stiffness relative to the structural stiffness. These spectra show the efficacy of these devices to create more reliable structural energy management in a format (spectra) typically used in structural engineering and design. Finally, the device is stiffness and displacement based. Therefore, ground motion records that result in large structural displacements, or have significant and large displacement pulses show a greater improvement in the response spectra analysis, as the actuator is able to dissipate more energy than when smaller motions occur. This result is common to both the 13 and 2-4 control laws, however the 2-4 control law has the benefit that it does not add to the base shear of the structure by not adding significant force in the first and third quadrants of the structural hysteresis curve, a potential benefit for some retrofit applications. As a result, these devices may be particularly well suited to structures in regions of potential near-field earthquake activity. 21 ACNOWLEDGEMENTS This research was made possible with funding from the New Zealand Earthquake Commission (EQC) Research Foundation Grant #EQC 03/497. REFERENCES Barroso, L R, Chase, J G and Hunt, S J (2003). "Resetable Smart-Dampers for Multi-Level Seismic Hazard Mitigation of Steel Moment Frames," Journal of Structural Control, vol. 10(1), pp. 41-58. 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Mechanics, vol 130(4), pp. 386-392. 22 Valve k0 Mass Figure 1: Schematic of a single-valve, semi-active resetable actuator attached to a single degree of freedom system. 23 F a) δ F F FS 1 4 + δ = δ 3 b) F δ c) F + FS δ δ = F + 2 F F FS FB>FS δ F δ FB>FS = FB=FS δ Figure 2: Schematic representation of hysteretic behaviour for a) added or structural viscous damping, b) a 1-4 resetable device that resists motion between peaks before resetting, and c) a 2-4 resetable device that resists motion only toward equilibrium and adds damping only in the 2nd and 4th quadrants of the force-deflection plot. The quadrants are labelled in the first panel, and FB is the total base shear while FS is the base shear for a linear, undamped structure. FB > FS indicates an increase in base shear due to the damping added. 24 Valve Piston Cylinder Figure 3: Schematic of independent chamber design. Each valve vents to atmosphere for a pneumatic, or air-based device, or to a separate set of plumbing for a hydraulic fluid-based device. 25 D=f(L0) for a displacement of 20mm 0.700 L0 min L0 max 250kN/m 0.600 diameter (m) 0.500 125kN/m 0.400 50kN/m 0.300 25kN/m 0.200 X Max diameter 0.100 0.000 0.000 0.100 0.200 0.300 0.400 Lo (m) Figure 4: Tradeoff curve showing the relationship between the diameter and initial chamber length of the device for different stiffness values assuming a maximum piston displacement of 20mm. Each line represents a different stiffness value. 26 End Cap Seal Cylinder Piston Figure 5: Exploded view of prototype indication components. 27 Figure 6: Elevation view and basic dimensions. 28 Valve and valve controller Test Jig Resetable Device Test Machine Figure 7: Prototype device in test rig. 29 Peak-force at 3Hz teflon seal and 2 diesel rings,34.5mm to centre 22 1 Hz 3 Hz 5 Hz 20 18 Force (kN) 16 14 12 10 8 6 4 2 0 0 5 10 15 20 25 30 Piston Displacement from Centre Position (mm) 35 Figure 8: Peak force versus displacement for different input frequencies. 30 2000 3 Hz 1500 Force (N) 1000 1 Hz 500 0 -500 -1000 -1500 -2000 -15 -10 -5 0 5 10 Piston Displacement from Centre Position (mm) 15 Figure 9: Force versus displacement with both valves open, indicates force due to friction between the seals and cylinder. 31 6000 4000 Force (N) 2000 Valve opened peakdisplacment, displacement, Valve opened at at peak closed at centre position closed at centre postion Valve closed 0 -2000 -4000 Valve opened opened atatpeak Valve peakdisplacement, position, closed at 15mm from centre position closed at 15mm from centre postion Valve opened -6000 -30 -20 -10 0 10 20 Piston Displacement from Centre Position (mm) 30 Figure 10: Load versus displacement for different control laws for a 0.1Hz, 20mm amplitude sinusoidal displacement input signal. 32 4000 3000 Force (N) 2000 1.0Hz 1.0Hz Valveopened openedatatpeak peak displacment, Valve displacement, closedatat5mm 5mmfrom from centre position closed centre position 0.1Hz Valve opened at 8.5 mm (after peak), closed at centre position 1000 0 -1000 -2000 -3000 -4000 -15 0.5Hz 0.5Hz Valve at peak peakdisplacement, displacment, Valve opened opened at closed at 5mm from centre position closed at 5mm from centre position -10 -5 0 5 10 Piston Displacement from Centre Position (mm) 15 Figure 11: Force vs displacement for a 10mm displacement signal at various frequencies and two control laws. 33 -3 3 Chamber Volume prior to opening valve )(m 3.5 x 10 3 Slope = 29 L.s-1 2.5 2 1.5 1 0.5 0 0 0.02 0.04 0.06 time (sec) 0.08 0.1 Figure 12: Time to release energy from device depends on chamber volume prior to release. Circles show measured data and the line the fitted curve to the experimental data. 34 4000 Model 3000 Force (N) 2000 1000 0 -1000 Experiment -2000 -3000 -15 -10 -5 0 5 10 Piston Displacement from Centre Position (mm) 15 Figure 13: Force-displacement curve for actuator in a single degree of freedom structure with 1-3 control law showing showing both the analytical model prediction and experimental result. Ground motion is a 2 m.s-2 sine wave of frequency 0.1Hz. 35 2500 2000 Force (N) 1500 Experiment 1000 500 0 -500 -1000 -1500 -2000 -20 Model -15 -10 -5 0 5 10 Piston Displacement from Centre Position (mm) 15 Figure 14: Force-displacement curve for actuator in a single degree of freedom structure with 2-4 control law showing both the analytical model prediction and experimental result. Ground motion is a 2 m.s-2 sine wave of frequency 0.1Hz. 36 Force (N) 2 x 10 4 0 Force (N) -2 -0.5 4 x 10 1 0 Actuator 0.5 0 Combined 0.5 0 -1 -0.5 4 x 10 2 Force (N) Structure only 0 -2 -0.5 0 Displacement (m) 0.5 Figure 15: Hysteresis loops for the simulated uncontrolled structure, simulated semi-active actuator using the linear model developed from Equation (3) and the combination (linear structure and modelled device). 37 Figure 16: Hysteresis loops for the simulated uncontrolled linear single-degree-of-freedom structure, experimental, hence non-linear, semi-active 2-4 device from Figure 14, and their combination. Note that the peak forces in the first and third panels are the same. 38 2 0 2 (m/s) Ground acceleration (m/s2) Ground Acceleration 4 -2 -4 0 10 20 30 40 time (sec) 50 60 70 0.66 Uncontrolled 20% added stiffness 50% added stiffness 80% added stiffness 0.55 0.33 Sa Sa (g) 0.44 0.22 0.11 00 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.4 Sd (m) Sd 0.3 0.2 0.1 0 Figure 17: 1-4 device control law response spectra for Kern County 1952. Structural damping of 5% is used. 39 2 2 ) (m/s Ground acceleration 2 ) Ground (m/s Acceleration 4 0 -2 -4 0 10 20 30 40 time (sec) 50 60 70 1.2 12 Uncontrolled 20% added stiffness 50% added stiffness 80% added stiffness 1.0 10 Sa Sa (g) 0.88 0.66 0.44 0.22 00 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 3 3.5 4 4.5 5 period (sec) 1.5 Sd (m) Sd 1 0.5 0 0.5 1 1.5 2 2.5 period (sec) Figure 18: 1-4 device control law response spectra for Landers 1992. Structural damping of 5% is used. 40 Ground acceleration Ground Acceleration 2 (m/s ) 2 20 10 (m/s ) 0 -10 -20 0 10 20 30 time (sec) 40 50 60 40 4.0 Sa Sa (g) 30 3.0 20 2.0 1.0 10 00 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 1 Sd (m) Sd 0.8 0.6 0.4 0.2 0 Figure 19: 1-4 device control law response spectra for Kobe 1995. Structural damping of 5% is used. 41 2 2 (m/s) Ground acceleration (m/s2) Ground Acceleration 4 0 -2 -4 0 10 20 30 40 time (sec) 50 60 70 0.66 Uncontrolled 20% added stiffness 50% added stiffness 80% added stiffness 0.55 Sa Sa (g) 0.44 0.33 2 0.2 1 0.1 0 0 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.4 Sd Sd (m) 0.3 0.2 0.1 0 Figure 20: 2-4 device control law response spectra for Kern County 1952. Structural damping of 5% is used. 42 2 2 (m/s ) Ground Acceleration Ground acceleration (m/s2) 4 0 -2 -4 0 10 20 30 40 time (sec) 50 60 70 10 1.0 Uncontrolled 20% added stiffness 50% added stiffness 80% added stiffness 0.88 Sa Sa (g) 0.66 0.44 0.22 00 0 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 1 Sd Sd (m) 1.5 0.5 0 0 Figure 21: 2-4 device control law response spectra for Landers 1992. Structural damping of 5% is used. 43 10 0 2 (m/s) Ground Acceleration Ground acceleration (m/s2) 20 -10 -20 0 10 20 30 time (sec) 40 50 40 4.0 Uncontrolled 20% added stiffness 50% added stiffness 80% added stiffness Sa Sa (g) 30 3.0 20 2.0 1.0 10 00 0 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 0.5 1 1.5 2 2.5 period (sec) 3 3.5 4 4.5 5 1 Sd (m) Sd 0.8 0.6 0.4 0.2 0 0 Figure 22: 2-4 device control law response spectra for Kobe 1995. Structural damping of 5% is used. 44