NZQF NQ Ref Version 1309 Page 1 of 14 5 National Certificate in Wood Fibre Manufacturing (Wood Panels) (Level 3) with strands in Composite Panel Preparation, Composite Panel Forming and Pressing, Composite Panel Finishing, Overlay Bonding Operations, Laminated Veneer Lumber (LVL) and Plywood Operations, and Veneer Preparation Level 3 Credits 64-79 This qualification has been reviewed. The last date to meet the requirements is 31 December 2018. Transition Arrangements This qualification has been reviewed and replaced by the New Zealand Certificate in Wood Panel Manufacturing (Level 3) with strands in Composite Panel Finishing; Laminated Veneer Lumber (LVL) and Plywood; Overlay Bonding; and Veneer Preparation [Ref: 2406] and the New Zealand Certificate in Composite Wood Panel Manufacturing (Level 4) [Ref: 2407]. People currently working towards Ref: 1309 may complete the qualification by 31 December 2018 or transfer their results to the replacement New Zealand qualifications. The last date for enrolments into Ref: 1309 is 31 December 2015. The last date for assessments to take place for this qualification is 31 December 2018. People wishing to complete Ref: 1309 with the Laminated Veneer Lumber (LVL) and Plywood Operations Strand will need to gain credit for expiring standard 20768 by 30 December 2015 when it expires. It is recommended that candidates currently enrolled in the replaced qualification that will be unable to complete the qualification by the 31 December 2018 transfer to the New Zealand Certificates listed above. For detailed information see Review Summaries on the NZQA website. It is anticipated that no existing candidates will be disadvantaged by these transition arrangements. However, anyone who feels that they have been disadvantaged may appeal to Competenz at the address below. Appeals will be considered on a case-by-case basis. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1309 Page 2 of 14 5 NZQF National Qualification Registration Information Process Registration Review Review Review Review Version 1 2 3 4 5 Date July 2007 May 2009 July 2010 July 2011 October 2014 Last Date for Assessment December 2012 December 2013 December 2013 December 2018 December 2018 Standard Setting Body Competenz PO Box 9005 Newmarket Auckland 1149 Telephone Fax Email Website 0800 526 1800 09 539 9899 qualifications@competenz.org.nz www.competenz.org.nz Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1309 5 Page 3 of 14 National Certificate in Wood Fibre Manufacturing (Wood Panels) (Level 3) with strands in Composite Panel Preparation, Composite Panel Forming and Pressing, Composite Panel Finishing, Overlay Bonding Operations, Laminated Veneer Lumber (LVL) and Plywood Operations, and Veneer Preparation Level 3 Credits 64-79 Purpose This qualification recognises the skills and knowledge required of operators in the wood panels industries. The Core sections of this qualification ensure that operators understand organisational structures and business terminology, have knowledge of process and environmental interrelationships and process control techniques, can enhance workplace safety and performance, and can participate in the investigation of production issues. The Core sections of this qualification share a significant number of credits with the National Certificate in Wood Handling and Distribution (Level 3) with strands in Log Yard and Wood Preparation, and Timber Yarding and Despatch [Ref: 1308]. The Core Compulsory section ensures that operators understand environmental issues, measurement, efficiency, and productivity improvement required for all employees in wood manufacturing and wood handling operations. The Core Elective section provides operators with options in knowledge of health and safety requirements and assessing for workplace hazards. Holders of this qualification will be working alongside holders of the qualification listed above and will need these common core competencies. The qualification’s strands recognise the competencies required to work in a range of operational roles in: the preparation, manufacturing, and finishing of composite wood panels the preparation, manufacturing, and finishing of laminated veneer lumber and plywood the preparation and operation of overlay bonding plant the preparation and manufacturing of veneer. This qualification follows on from the National Certificate in Wood Manufacturing Foundation Skills (Wood Panels) (Level 2) [Ref: 1691]. Graduates of this qualification may pathway onto the National Certificate in Wood Fibre Manufacturing (Wood Panels) (Level 4) with strands in Composite Panel Manufacturing, Overlay Bonding, and Laminated Veneer Lumber (LVL) and Plywood Manufacturing [Ref: 1310]. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1309 Page 4 of 14 5 Replacement Information This qualification replaced the National Certificate in Pulp and Paper Manufacturing (Level 3) [Ref: 0238]; and part of the National Certificate in Wood Panels Manufacturing (Level 4) [Ref: 0254]. Special Notes It is recommended that before commencing this qualification, candidates hold the National Certificate in Wood Manufacturing Foundation Skills (Wood Panels) (Level 2) [Ref: 1691]. It is also recommended that candidates hold a current first aid certificate or are credited with the following first aid standards – Unit 26551, Provide first aid for life threatening conditions; Unit 26552, Demonstrate knowledge of common first aid conditions and how to respond to them. Credit Range Level 2 credits Level 3 credits Minimum totals Core Compulsory 13 18 31 Core Elective 0-3 0-4 3 Level 2 credits Level 3 credits Level 4 credits Minimum totals Qualification total with strand Composite Panel Preparation Strand C E 0-5 10 20-25 10 25 69 Composite Panel Forming and Pressing Strand C E 10 25 10 25 69 Level 2 credits Level 3 credits Level 4 credits Minimum totals Qualification total with strand Composite Panel Finishing Strand C E 0-5 0-21 5 0-25 5 25 64 Overland Bonding Operations Strand C E 8-18 15 0-10 15 18 67 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref Version 1309 Level 2 credits Level 3 credits Level 4 credits Minimum totals Qualification total with strand Page 5 of 14 5 Laminated Veneer Lumber (LVL) and Plywood Operations Strand C E 20 0-21 4-25 20 25 79 Veneer Preparation Strand C 10 10 E 0-25 0-25 25 69 Requirements for Award of Qualification Award of NZQF National Qualifications Credit gained for a standard may be used only once to meet the requirements of this qualification. Unit standards and achievement standards that are equivalent in outcome are mutually exclusive for the purpose of award. The table of mutually exclusive standards is provided on the New Zealand Qualifications Authority (NZQA) website: http://www.nzqa.govt.nz/qualifications-standards/standards/standards-exclusionlist/. Reviewed standards that continue to recognise the same overall outcome are registered as new versions and retain their identification number (ID). Any version of a standard with the same ID may be used to meet qualification requirements that list the ID and/or that specify the past or current classification of the standard. Summary of Requirements Core Compulsory standards Core Elective – A minimum of 3 credits as specified One of the following strands is required Composite Panel Preparation Strand Composite Panel Forming and Pressing Strand Composite Panel Finishing Strand Overlay Bonding Operations Strand Laminated Veneer Lumber (LVL) and Plywood Operations Strand Veneer Preparation Strand Detailed Requirements Core Compulsory The following standards are required Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 159 Demonstrate knowledge of environmental issues in wood manufacturing industries Competenz SSB Code 101571 2 5 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 6 of 14 5 ID Title Level Credit 19794 Demonstrate knowledge of business basics in the wood manufacturing industry Take and record measurements and make calculations in wood manufacturing Describe techniques used on a wood manufacturing worksite to monitor and control product quality Participate, with technical support, in the investigation of wood manufacturing production issues 2 5 2 3 3 8 3 10 22969 22972 22974 Core Elective A minimum of 3 credits Health > Occupational Health and Safety > Occupational Health and Safety Practice ID Title Level Credit 17602 Apply hazard identification and risk assessment procedures in the workplace 3 4 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 5634 Demonstrate knowledge of workplace health and safety in the wood manufacturing industries 2 3 Composite Panel Preparation Strand Meet the requirements of all of the following sets Composite Panel Preparation Strand Compulsory Composite Panel Preparation Strand Elective Composite Panel Preparation Strand Compulsory The following standard is required Manufacturing > Wood Fibre Manufacturing > Composite Wood Panel Manufacturing ID Title Level Credit 21476 Explain preparation of materials for composite wood panel manufacture 4 10 Composite Panel Preparation Strand Elective A minimum of 25 credits Manufacturing > Wood Fibre Manufacturing > Composite Wood Panel Manufacturing ID Title Level Credit 694 Dry wood furnish for composite panels manufacture 4 5 719 Operate and monitor the performance of a chip washer for wood chip recovery 4 5 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 7 of 14 5 ID Title Level Credit 720 Refine wood chips and glue fibre 4 20 723 Produce wood flake for particle board manufacture 4 10 724 Prepare wood furnish for particle board manufacture 4 5 Manufacturing > Wood Handling and Distribution > Wood Preparation ID Title Level 3541 Reclaim and convey wood chips 3 Credit 5 Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 703 Provide thermal energy for wood panels manufacturing 4 20 Composite Panel Forming and Pressing Strand Meet the requirements of all of the following sets Composite Panel Forming and Pressing Strand Compulsory Composite Panel Forming and Pressing Strand Elective Composite Panel Forming and Pressing Strand Compulsory The following standard is required Manufacturing > Wood Fibre Manufacturing > Composite Wood Panel Manufacturing ID Title Level Credit 21475 Explain production processes used in composite wood panel manufacture 3 10 Composite Panel Forming and Pressing Strand Elective A minimum of 25 credits Manufacturing > Wood Fibre Manufacturing > Composite Wood Panel Manufacturing ID Title Level Credit 697 Press formed wood furnish into composite panels 4 20 Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 695 Apply bonding agents for wood panel manufacture 4 5 696 Form wood furnish for pressing into wood panels 4 10 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 8 of 14 5 Composite Panel Finishing Strand Meet the requirements of all of the following sets Composite Panel Finishing Strand Compulsory Composite Panel Finishing Strand Elective Composite Panel Finishing Strand Compulsory The following standard is required Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 700 Grade wood panels visually 4 5 Level Credit 3 5 Composite Panel Finishing Strand Elective A minimum of 25 credits Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 20751 Operate cross cut saw centre Manufacturing > Solid Wood Manufacturing > Wood Product Manufacturing Skills ID Title Level Credit 4551 17203 Set up and operate a multi-rip machine centre in wood product manufacturing Sand wood products for wood product manufacturing 3 5 3 3 Manufacturing > Wood Fibre Manufacturing > Composite Wood Panel Manufacturing ID Title Level Credit 16245 Edge-finish particle board 4 5 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 22975 22988 Maintain and take care of process consumables in a wood manufacturing operation Handle and store manufactured wood products for further processing 2 5 3 8 Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 698 Saw wood panels using a panel saw system 4 20 699 Sand wood panels 4 20 Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 9 of 14 5 Overlay Bonding Operations Strand Meet the requirements of all of the following sets Overlay Bonding Operations Strand Compulsory Overlay Bonding Operations Strand Elective Overlay Bonding Operations Strand Compulsory The following standard is required Manufacturing > Solid Wood Manufacturing > Overlay Bonding ID Title 18761 Assemble raw materials for production of overlay bonding products from a production schedule Level Credit 4 15 Overlay Bonding Operations Strand Elective A minimum of 18 credits Manufacturing > Solid Wood Manufacturing > Wood Product Manufacturing Skills ID Title Level Credit 20768 Explain adhesive use in wood product manufacturing 3 10 21764 Carry out procedures for gluing in wood product manufacturing 3 8 Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 695 Apply bonding agents for wood panel manufacture 4 5 700 Grade wood panels visually 4 5 702 Stack and pack wood panels 3 5 23438 Change press caul plates in wood panel manufacturing 3 3 Level Credit 3 7 Service Sector > Lifting Equipment > Powered Industrial Lift Trucks ID Title 10851 Operate a powered industrial lift truck (forklift) Laminated Veneer Lumber (LVL) and Plywood Operations Strand Meet the requirements of all of the following sets Laminated Veneer Lumber (LVL) and Plywood Operations Strand Compulsory Laminated Veneer Lumber (LVL) and Plywood Operations Strand Elective Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 10 of 14 5 Laminated Veneer Lumber (LVL) and Plywood Operations Strand Compulsory The following standards are required Manufacturing > Solid Wood Manufacturing > Laminated Veneer Lumber and Plywood Manufacturing ID Title Level Credit 21479 Explain technology and processes for laminated veneer lumber and plywood manufacture 3 10 Manufacturing > Solid Wood Manufacturing > Wood Product Manufacturing Skills ID Title Level Credit 20768 Explain adhesive use in wood product manufacturing 3 10 Laminated Veneer Lumber (LVL) and Plywood Operations Strand Elective A minimum of 25 credits Manufacturing > Solid Wood Manufacturing > Laminated Veneer Lumber and Plywood Manufacturing ID Title Level Credit 713 727 5147 21481 Grade dry veneers for laminated veneer lumber and plywood manufacture Grade laminated veneer lumber and plywood panels 3 5 4 10 Scarf veneers for laminated veneer lumber and plywood manufacture Lay up veneer for laminated veneer lumber and plywood manufacture 4 10 4 10 Level Credit 3 5 Manufacturing > Solid Wood Manufacturing > Sawmilling ID Title 20751 Operate cross cut saw centre Manufacturing > Solid Wood Manufacturing > Wood Product Manufacturing Skills ID Title Level Credit 4551 17203 Set up and operate a multi-rip machine centre in wood product manufacturing Sand wood products for wood product manufacturing 3 5 3 3 Manufacturing > Wood Manufacturing - Generic Skills > Wood Manufacturing Foundation Skills ID Title Level Credit 22988 Handle and store manufactured wood products for further processing Competenz SSB Code 101571 3 8 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 11 of 14 5 Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 695 Apply bonding agents for wood panel manufacture 4 5 698 Saw wood panels using a panel saw system 4 20 699 Sand wood panels 4 20 700 Grade wood panels visually 4 5 Veneer Preparation Strand Meet the requirements of all of the following sets Veneer Preparation Strand Compulsory Veneer Preparation Strand Elective Veneer Preparation Strand Compulsory The following standard is required Manufacturing > Solid Wood Manufacturing > Laminated Veneer Lumber and Plywood Manufacturing ID Title Level Credit 21480 Explain veneer preparation for laminated veneer lumber and plywood manufacture 3 10 Veneer Preparation Strand Elective A minimum of 25 credits Manufacturing > Energy and Chemical Plant > Operation of Energy and Chemical Plant ID Title Level Credit 21460 Meet requirements of person responsible for an unattended boiler 3 8 Manufacturing > Solid Wood Manufacturing > Laminated Veneer Lumber and Plywood Manufacturing ID Title Level Credit 712 713 715 725 726 5147 Coordinate infeed of bolts for laminated veneer lumber and plywood manufacture Grade dry veneers for laminated veneer lumber and plywood manufacture Compose veneers for laminated veneer lumber and plywood manufacture Peel logs into veneers for laminated veneer lumber and plywood manufacture Clip and sort laminated veneer lumber and plywood veneers Scarf veneers for laminated veneer lumber and plywood manufacture Competenz SSB Code 101571 3 5 3 5 4 10 4 15 3 5 4 10 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 12 of 14 5 ID Title Level Credit 19721 Grind knives for wood veneer manufacturing 3 5 19723 Condition logs for peeling for laminated veneer lumber and plywood manufacture Dry wood veneer for laminated veneer lumber and plywood manufacture 4 5 4 5 23158 Manufacturing > Wood Manufacturing - Generic Skills > Wood Panel Manufacturing Skills ID Title Level Credit 700 Grade wood panels visually 4 5 Transition Arrangements Version 4 Version 4 was issued following review to include the Laminated Veneer Lumber (LVL) and Plywood Operations Strand and Veneer Preparation Strand and to remove standard 22971 from the core compulsory section. The Laminated Veneer Lumber (LVL) and Plywood Operations Strand and Veneer Preparation Strands were moved from the National Certificate in Solid Wood Manufacturing (Level 3) with strands in Engineered Wood Product Operations, Planer Operations, Pole and Post Operations, Sawmilling Operations, Timber Drying Operations, Timber Grading, and Timber Treatment Operations [Ref: 1306]. Changes to structure and content The Laminated Veneer Lumber (LVL) and Plywood Operations Strand and the Veneer Preparation Strand were added to the qualification and the title was updated accordingly. Overall credit total for the qualification was reduced from 74-84 credits to 64-79 credits. Standard 22971 was removed from the Core Compulsory section. Standard titles, levels, and credits were updated to reflect changes made when they were reviewed. For detailed information see Review Summaries on the NZQA website. People working towards version 2 or 3 of this qualification may either complete the requirements for those versions or transfer their results to version 4. The last date for entry to training programmes or courses for version 2 or 3 is September 2011. People working towards version 1 of this qualification may either complete the requirements for that version or transfer their results to version 4. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 13 of 14 5 People working towards the Laminated Veneer Lumber (LVL) and Plywood Operations and Veneer Preparation strands in the replaced National Certificate in Solid Wood Manufacturing (Level 3) [Ref: 1306] may either complete the requirements of that qualification by 31 December 2014 or transfer their results to this qualification. People who are considering transition from version 2 or 3 to version 4 of this qualification, or to the National Certificate in Wood Fibre Manufacturing (Pulp and Paper) (Level 3) with strands in Mechanical Pulping, Pulp and Paper Dry End, and Pulp and Paper Wet End [Ref: 1572], or from the Laminated Veneer Lumber (LVL) and Plywood Operations and Veneer Preparation strands in the replaced National Certificate in Solid Wood Manufacturing (Level 3) [Ref: 1306], should contact their training provider or Competenz at the address below for further advice. This qualification contains standards that replace or have been substituted for earlier standards. For the purposes of this qualification, people who have gained credit for the expiring standards are exempt from the requirement to gain credit for the replacement standards – see table below. Credit for Exempt from 135 20751 4550 20751 Previous versions of the qualification Version 3 was issued following review to include the removal of the Mechanical Pulping Operations, Pulp and Paper Dry End Operations, and Wet End Operations strands. Changes to structure and content included: the Mechanical Pulping Operations, Pulp and Paper Dry End Operations, and Wet End Operations strands were removed. The title was amended to include the descriptor Wood Panels. Expiring standards 708, 710, 7067, 7069-7072, and 17044 were removed from the qualification. Version 2 was issued following review to include the Overlay Bonding Operations Strand, and to update the content of other strands. Changes to structure and content included: standards 3054 and 3060 were added and standard 21484 was removed from the Mechanical Pulping Operations Strand Elective. The compulsory for the Pulp and Paper Dry End Operations Strand became Elective 1 and standard 17869 was added, and the previous Elective was renamed Elective 2. Standard 17861 was added to Elective 1 of the Pulp and Paper Wet End Operations Strand, standard 21484 was added to Elective 2, and the minimum credit for Elective 2 of the strand was reduced from 30 to 20. Standard 23438 was removed from the Composite Panel Forming and Pressing Strand Elective. Version 1 was issued to following a review of Competenz qualifications. This qualification replaced the National Certificate in Pulp and Paper Manufacturing (Level 3) [Ref: 0238]; and part of the National Certificate in Wood Panels Manufacturing (Level 4) [Ref: 0254]. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQF NQ Ref 1309 Version Page 14 of 14 5 Other standard setting bodies whose standards are included in the qualification NZ Motor Industry Training Organisation (Incorporated) The Skills Organisation Certification This certificate will display the logos of the NZQA, the Competenz and the organisation that has been granted consent to assess against standards that meet the requirements of the qualification (accredited). Classification This qualification is classified according to the classification system listed on the Directory of Assessment Standards (DAS) and the New Zealand Standard Classification of Education (NZSCED) system as specified below. DAS Classification NZSCED Code Description Code Description 429 Manufacturing > Wood Fibre Manufacturing 030304 Engineering and Related Technologies > Process and Resources Engineering > Wood Based Manufacturing Quality Management Systems Providers and Industry Training Organisations must be granted consent to assess by a recognised Quality Assurance Body before they can register credits from assessment against standards. Organisation with consent to assess and Industry Training Organisations assessing against standards must engage with the moderation system that applies to those standards. Consent to assess requirements and the moderation system are outlined in the associated Consent and Moderation Requirements (CMR) for each standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016