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Carry out general service checks on non-electric forklifts and forklift
attachments
Level
3
Credits
4
Purpose
This unit standard is for people in the materials handling equipment repair
industry. People credited with this unit standard are able to carry out general
service checks on non-electric forklifts and forklift attachments.
Subfield
Motor Industry
Domain
Automotive Preventive Maintenance
Status
Registered
Status date
20 March 2008
Date version published
20 March 2008
Planned review date
31 December 2012
Entry information
Prerequisite: Driver’s licence with F endorsement.
Recommended: Unit 15471, Demonstrate knowledge of
materials handling machine types, their applications,
operation, and safety precautions, or demonstrate
equivalent knowledge and skills.
Accreditation
Evaluation of documentation and visit by NZQA and
industry.
Standard setting body (SSB)
NZ Motor Industry Training Organisation (Incorporated)
Accreditation and Moderation Action Plan (AMAP) reference
0014
This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do.
Special notes
1
Legislation and publications relevant to this unit standard include but are not limited
to – Health and Safety in Employment Act 1992; New Zealand Standards
NZS/ANSI/ITSDF B56.1:2005 Safety standard for low lift and high lift trucks; NZS/AS
2359 series Powered industrial trucks; Vehicle Inspection Requirements Manual
(VIRM) – Inspection and certification of forklifts.
 New Zealand Qualifications Authority 2016
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2
New Zealand Standards are available from Standards New Zealand, Private Bag
2439, Wellington; phone 04 498 5990; or website http://www.standards.co.nz.
The VIRM is published by Land Transport New Zealand and is available online at
http://www.landtransport.govt.nz/certifiers/virm-in-service/index.html.
3
Definitions
Company requirements refer to instructions to staff on policy and procedures which
are documented in memo or manual format and are available in the workplace.
These requirements include but are not limited to – company specifications and
procedures, work instructions, manufacturer specifications, product quality
specifications, and legislative requirements.
Service information may include but is not limited to – technical information of a
vehicle, machine, or product detailing operation; installation and servicing
procedures; manufacturer instructions and specifications; technical terms and
descriptions; and detailed illustrations. This can be accessed in hard copy or
electronic format and is normally sourced from the manufacturer.
Suitable tools and equipment means industry approved tools and equipment that are
recognised within the industry as being the most suited to complete the task in a
professional and competent manner with due regard to safe working practices.
4
Range
This unit standard includes a minimum of – two non-electric forklifts. These may be
diesel, petrol, liquefied petroleum gas (LPG), or compressed natural gas (CNG)
powered forklifts.
5
For this unit standard, it is essential that the practical assessment evidence is
obtained in the workplace under normal workplace conditions.
Elements and performance criteria
Element 1
Carry out general service checks on non-electric forklifts and forklift attachments.
Performance criteria
1.1
The level and extent of service required is determined from manufacturer
service schedules.
1.2
Safe working practices are observed throughout the task in accordance with
legislative requirements.
Range
personal safety, safety of others, forklift safety, workshop safety,
environmental safety, tools and equipment safety.
1.3
Suitable tools and equipment are selected and used to enable the forklift to be
serviced in accordance with service information.
1.4
A visual inspection is carried out on the forklift, and any faults found are
recorded and reported in accordance with company requirements.
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1.5
The forklift is tested for operation, and any faults found are recorded and
reported in accordance with company requirements.
1.6
All oil and filter changes, and lubricating requirements are completed in
accordance with service information, using lubricants and parts that meet
manufacturer specifications.
1.7
The cooling system is checked for serviceability, adjustments are carried out in
accordance with service information, and any defects identified from the checks
are recorded in accordance with company requirements.
Range
1.8
The fuel system is checked for serviceability, adjustments are carried out in
accordance with service information, and any defects identified from the checks
are recorded in accordance with company requirements.
Range
1.9
may include but is not limited to – leaks; corrosion; state of charge;
high rate discharge test; general condition of cables, terminals and
hold-down brackets.
Mast and adjacent components are checked for serviceability, adjustments are
carried out in accordance with service information, and any defects identified
from the checks are recorded in accordance with company requirements.
Range
1.11
may include but is not limited to – fuel filter, fuel injection system,
connections, pipes, air cleaner, fuel tank, anchoring points,
pressure, governor, leaks.
The batteries and cables are checked for serviceability and charged or replaced
in accordance with service information.
Range
1.10
may include but is not limited to – coolant level, inhibitor strength,
radiator, hoses, pipes and joints, expansion tank, fan, drive belts.
may include but is not limited to – wear, deformation, cracking,
corrosion;
lift chain, lift cylinder, back rest, tilt cylinder, forks, fork carriage,
shim adjustment, cylinder rod, rollers, anchoring points, pump,
valve bank.
Servicing procedures for forklift attachments are identified in accordance with
attachment and forklift service information.
Range
may include but is not limited to – wear, deformation, cracking,
corrosion;
bearings, pivots, chain drives, backrest, cylinders, forks, fork
carriage, shim adjustment, cylinder rod, rollers, anchoring points,
wheels, wire or cable guidance system.
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1.12
Attachment is checked for serviceability, servicing is carried out in accordance
with service information and legislative requirements, and any defects identified
from the checks are recorded in accordance with company requirements.
Range
1.13
Steering system is checked for serviceability, adjustments are carried out in
accordance with service information, and any defects identified from the checks
are recorded in accordance with company requirements.
Range
1.14
may include but are not limited to – wear, deformation, cracking,
corrosion, hydraulics, wire or cable guidance system.
may include but is not limited to – steering axle, drive axle;
steering wheel, wheel bearings, gearbox, orbitral steering,
linkages, knuckles and joints, axles, turning radius, pipes, leakage,
king pins.
Brake system is checked for serviceability, adjustments are carried out in
accordance with service information, and any defects identified from the checks
are recorded in accordance with company requirements.
Range
may include but is not limited to – fluid levels and pressure, air
pressure, pedal height and play, stop lamp, brake booster, wheel
brake, brake drum, brake force;
foot and service brake.
1.15
Hydraulic system is checked for serviceability, adjustments are carried out in
accordance with service information, and any defects identified from the checks
are recorded in accordance with company requirements.
1.16
Tyres and wheels are inspected for serviceability, and any defects identified are
reported to the supervisor or customer in accordance with company
requirements.
Range
1.17
Electrical equipment is checked for serviceability and operates in accordance
with manufacturer specifications.
Range
1.18
may include but is not limited to – tyre condition, tyre size and
construction matching rim or wheel rating and size, inflation
pressures, retaining nuts and bolts condition and torque settings,
rim (fatigue cracks, worn, damaged and rusted components), lock
ring beading and groove condition, hub condition.
may include but is not limited to – batteries, switches, fuses, horn,
lamps, charger, wiring.
The engine is started and run until its normal operating temperature is reached
and the ignition timing is checked and adjusted in accordance with service
information.
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1.19
The engine and drive line are checked for serviceability, adjustments are carried
out in accordance with service information, and any defects identified from the
checks are recorded in accordance with company requirements.
Range
may include but is not limited to – fuel leaks, coolant leaks, coolant
temperature, air leaks and pressure, hydraulic leaks and pressure,
belts and belt tensions, universal and constant velocity (CV) joints,
noise level.
1.20
All preventive maintenance programme items are implemented and completed,
the forklift is cleaned down, and appropriate labels affixed in accordance with
the forklift’s service record book and company requirements.
1.21
Forklift is operated in all functions to confirm all service checks have been
completed.
1.22
The service report is completed and forwarded to the supervisor or customer in
accordance with company requirements.
Please note
Providers must be accredited by NZQA, or an inter-institutional body with delegated
authority for quality assurance, before they can report credits from assessment against
unit standards or deliver courses of study leading to that assessment.
Industry Training Organisations must be accredited by NZQA before they can register
credits from assessment against unit standards.
Accredited providers and Industry Training Organisations assessing against unit standards
must engage with the moderation system that applies to those standards.
Accreditation requirements and an outline of the moderation system that applies to this
standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The
AMAP also includes useful information about special requirements for organisations
wishing to develop education and training programmes, such as minimum qualifications for
tutors and assessors, and special resource requirements.
Comments on this unit standard
Please contact the NZ Motor Industry Training Organisation (Incorporated)
moderation@mito.org.nz if you wish to suggest changes to the content of this unit
standard.
 New Zealand Qualifications Authority 2016