24000 version 1 Page 1 of 5 Demonstrate knowledge of motor vehicle restraint systems Level 3 Credits 5 Purpose This theory-based unit standard is for people in the motor and related industries. People credited with this unit standard are able to demonstrate knowledge of: front air bag systems; air bag system diagnosis; seat belt systems; side air bag and air curtain systems; and discriminating restraint systems. Subfield Motor Industry Domain Vehicle Bodywork Status Registered Status date 26 November 2007 Date version published 26 November 2007 Planned review date 31 December 2012 Entry information Recommended: Unit 22800, Describe safe working precautions on vehicles equipped with air bags and seatbelt pre-tensioners, or demonstrate equivalent knowledge and skills. Accreditation Evaluation of documentation and visit by NZQA and industry. Standard setting body (SSB) NZ Motor Industry Training Organisation (Incorporated) Accreditation and Moderation Action Plan (AMAP) reference 0014 This AMAP can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Special notes 1 Legislation relevant to this unit standard includes but is not limited to – Hazardous Substances and New Organisms Act 1996; Health and Safety in Employment Act 1992; Land Transport Rules: Frontal Impact 2001, Rule 32006/1; Heavy Vehicles 2004, Rule 31002; Seatbelts and Seatbelt Anchorages 2002, Rule 32011; Vehicle Repair 1998, Rule 34001. 2 Land Transport Rules are produced for the Minister of Transport by Land Transport New Zealand. These rules are available online at http://www.landtransport.govt.nz/rules/. New Zealand Qualifications Authority 2016 24000 version 1 Page 2 of 5 3 Definition Service information may include but is not limited to – technical information of a vehicle, machine, or product detailing operation; installation and servicing procedures; manufacturer instructions and specifications; technical terms and descriptions; and detailed illustrations. This can be accessed in hard copy or electronic format and is normally sourced from the manufacturer. 4 Air bags and seatbelt pre-tensioners contain an explosive charge and are therefore classified as explosive articles under the Hazardous Substances and New Organisms Act 1996. Elements and performance criteria Element 1 Demonstrate knowledge of front air bag systems. Performance criteria 1.1 Differences between active and passive restraints are defined in accordance with vehicle manufacturer specifications. 1.2 The importance of following the vehicle manufacturer service instructions to assist in the repair of a restraint system is explained in accordance with vehicle manufacturer specifications. 1.3 Main components of an air bag system and their location on a vehicle are identified in accordance with vehicle manufacturer specifications. Range 1.4 includes but is not limited to – air bag modules; wiring harnesses; coil, clock spring, or cable reel; restraint system electronic control module; sensors. Factors that may cause air bag deployment are identified in accordance with vehicle manufacturer specifications. Range includes but is not limited to – vehicle speed; object being struck; energy absorption; location of impact; angle of impact; deceleration of the vehicle; inadvertent tampering, testing, or handling. 1.5 Disabling procedures before starting repairs are explained in accordance with service information. 1.6 Cleanup procedures for a deployed air bag are explained in accordance with service information. New Zealand Qualifications Authority 2016 24000 version 1 Page 3 of 5 1.7 Impact sensor circuit operation is described in accordance with vehicle manufacturer specifications. Range 1.8 Components of an air bag module are identified in accordance with vehicle manufacturer specifications. Range 1.9 includes but is not limited to – using the correct service manual, storing an air bag module, carrying an air bag module, repairing or welding on a vehicle, testing electrical connections, adhering to warnings printed on inflator module. Types of inflator are identified in accordance with vehicle manufacturer specifications. Range 1.11 includes but is not limited to – air bag, inflator module, electrical connectors, trim cover. Precautions to take when working on an air bag system are described in accordance with service information. Range 1.10 includes but is not limited to – rear sensors (safing or arming sensors), front sensors (discriminating, crash, impact sensors). includes but is not limited to – conventional inflator using nitrogen gas, hybrid inflator using argon gas. The resultant damage effects of deployment to surrounding components are described in accordance with vehicle manufacturer specifications. Range includes but is not limited to – packing powder dust, heat generated, electrical and electronic components, instrument panels, windscreen areas, steering column. 1.12 Removal and installation procedures for an air bag module are described in accordance with service information. 1.13 Functions of the electronic control module (ECM) in an air bag system are identified in accordance with vehicle manufacturer specifications. Range may include but is not limited to – checking the system for faults, controlling the operation of the air bag warning lamp, recording diagnostic and collision information, providing backup power. 1.14 Removal and installation procedures of a clock spring are described in accordance with service information. 1.15 Functions and location of knee bolsters or diverters are identified in accordance with vehicle manufacturer specifications. New Zealand Qualifications Authority 2016 24000 version 1 Page 4 of 5 Element 2 Demonstrate knowledge of air bag system diagnosis. Performance criteria 2.1 Diagnostic methods used for air bag systems are identified in accordance with service information. Range 2.2 The importance of following service information when diagnosing faults is explained in accordance with manufacturer specifications. Range 2.3 includes but is not limited to – flash code diagnostics (including warning lamp), specialty tester, scan tool diagnostics, test harness measurements. includes but is not limited to – tools and workshop equipment, test equipment, interpretation of fault codes, safety, preventing damage to components. Procedures to take after the repair is completed are identified in accordance with service information. Range includes but is not limited to – clearing fault codes, road testing, checking all accessories for proper operation, warning lamp operation. Element 3 Demonstrate knowledge of seat belt systems. Performance criteria 3.1 Types of seat belt systems are identified in accordance with vehicle manufacturer specifications. Range 3.2 Seat belt faults are described in accordance with legislative requirements. Range 3.3 includes but is not limited to – anchorages, webbing, stitching, stalks, twisting, missing labels, locking mechanism and retraction systems, buckles and tongues. Retractor type seat belt inspection procedures are described in accordance with service information. Range 3.4 includes but is not limited to – manual seat belts, pre-tensioner seat belts, motorised seat belts. visual inspection, dynamic test; single-sensitive, dual-sensitive. Seat belt pre-tensioner operation is described in accordance with vehicle manufacturer specifications. New Zealand Qualifications Authority 2016 24000 version 1 Page 5 of 5 Element 4 Demonstrate knowledge of side air bag and air curtain systems. Performance criteria 4.1 Mounting locations of side air bag and air curtain systems are identified in accordance with vehicle manufacturer specifications. Range 4.2 includes but is not limited to – seat, door panel, A-pillar, roof rail, head rest. Removal and replacement procedures for side air bag and air curtain systems are described in accordance with service information. Element 5 Demonstrate knowledge of discriminating restraint systems. Performance criteria 5.1 Types of discriminating restraint systems are identified in accordance with vehicle manufacturer specifications. Range includes but is not limited to – threshold deployment of either or both air bag or seat belt tensioner, dual-stage air bags, dual-depth air bags, seat-occupied sensored systems, front passenger seat disable, roll-over pop-up bars. Please note Providers must be accredited by NZQA, or an inter-institutional body with delegated authority for quality assurance, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by NZQA before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation (Incorporated) info@mito.org.nz if you wish to suggest changes to the content of this unit standard. New Zealand Qualifications Authority 2016