2358 version 5 28-Jun-16 1 of 4 METAL SURFACE FINISHING Operate and control waste treatment process in metal surface finishing operations level: 3 credit: 10 planned review date: December 2002 sub-field: Mechanical Engineering purpose: People credited with this unit standard are able, using their understanding of waste disposal, to operate and control waste treatment processes for surface finishing effluents, including those from continuous process lines. entry information: Demonstrated competence in safe working practices in the metal surface finishing industry is useful to those seeking credit for this unit standard. This could be evidenced by credit for Unit 2824, Follow safe working practices on an engineering worksite. accreditation option: Evaluation of documentation and visit by NZQA. moderation option: A national moderation system of regional panels and assessor networks has been established by Competenz. special notes: Worksite procedure refers to the documented procedures for the machine and/or worksite. All work practices must meet recognised codes of practice and documented worksite safety procedures (where these exceed code) for person, product and worksite safety, and must meet the obligations required under current legislation. New Zealand Qualifications Authority 2016 2358 version 5 28-Jun-16 2 of 4 METAL SURFACE FINISHING Operate and control waste treatment process in metal surface finishing operations Acts, Regulations, and By-Laws regarding the handling of toxic material and waste are to be complied with. Elements and Performance Criteria element 1 Identify the principles involved in waste disposal. performance criteria 1.1 Hazardous materials are identified. Range: 1.2 includes cyanides, hexavalent chromium, heavy metal cations, anions, oils, greases, organic material. Methods used to treat and dispose of waste materials in accordance with worksite procedure are explained. Range: consequences of non-compliance and range of site equipment; methods used include one or more of the following - chemical treatments, grease entrapment, metals precipitation and separation, ion exchange, reverse osmosis, and gas scrubbing; and involve full or partial recovery of waste waters and chemicals. New Zealand Qualifications Authority 2016 2358 version 5 28-Jun-16 3 of 4 METAL SURFACE FINISHING Operate and control waste treatment process in metal surface finishing operations element 2 Monitor and test effluent quality. Range: may include chemical analysis of solutions. performance criteria 2.1 Recording devices are checked for accurate operation according to worksite procedure. 2.2 Process parameters are checked, tested, and recorded to establish waste/effluent levels according to worksite procedure. 2.3 Process adjustments are made to control effluent quality to specification according to worksite procedure. Range: process parameters may include - pH, temperature, and flow rate; purification treatments may involve - carbon filtration, impurity oxidation and/or filtration, current density electrolysis, sludge removal. element 3 Dispose of waste by-product. performance criteria 3.1 Waste from production processes is disposed of in accordance with worksite procedure, Acts, Regulations, and By-Laws. 3.2 Waste disposal records are completed in accordance with worksite procedure. New Zealand Qualifications Authority 2016 2358 version 5 28-Jun-16 4 of 4 METAL SURFACE FINISHING Operate and control waste treatment process in metal surface finishing operations 3.3 Accidental spill procedures are followed and recorded in accordance with worksite procedure. Comments to: Competenz Unit Standard Revision PO Box 160 WELLINGTON by December 2002. Please Note: Providers must be accredited by the Qualifications Authority before they can offer programmes of education and training assessed against unit standards. Accredited providers assessing against unit standards must engage with the moderation system that applies to those unit standards. [Please refer to relevant Plan ref: 0013] New Zealand Qualifications Authority 2016