NZQA registered unit standard 19874 version 4 Page 1 of 4 Title Service and replace bearings in machines and equipment Level 4 Credits 12 Purpose People credited with this unit standard are able to: check bearings for serviceability; remove and inspect bearings from machines and equipment; and install bearings to machines and equipment. Classification Mechanical Engineering > Maintenance and Diagnostics in Mechanical Engineering Available grade Achieved Entry information Critical health and safety prerequisites Unit 21912, Apply safe working practices on an engineering worksite, or demonstrate equivalent knowledge and skills. Recommended skills and knowledge Unit 19873, Demonstrate knowledge of bearings used in machines and equipment. Explanatory notes 1 Reference Health and Safety in Employment Act 1992. 2 Definitions Industry practice – safe and sound trade practices generally accepted by competent persons within the mechanical engineering industry. Worksite procedures – documents that include: worksite rules, codes, and practices; equipment operating instructions and maintenance schedules; documented quality management systems; and health and safety requirements. 3 Range Assessment across all outcomes requires the servicing and replacement of at least three different types of bearings, which may include but are not limited to – plain, ball, roller, journal, and thrust. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 19874 version 4 Page 2 of 4 Outcomes and evidence requirements Outcome 1 Check bearings for serviceability. Range machine idle, machine operating. Evidence requirements 1.1 Bearings are checked while they are in position within the machine or equipment. 1.2 Bearing assemblies are inspected for conformance to manufacturer’s specifications. Range may include but is not limited to – security, alignment, signs of wear/deterioration, leakage. 1.3 Bearing lubrication and cooling devices and/or system are checked for operation against manufacturer’s specifications. 1.4 Bearing diagnostic equipment is used to establish bearing condition in accordance with the equipment user instructions. Range 1.5 bearing diagnostic equipment may include but is not limited to – thermometer, strobe, vibration sensors, current transducer, ultrasound. Machine records are completed in accordance with worksite procedures. Outcome 2 Remove and inspect bearings from machines and equipment. Evidence requirements 2.1 Bearings and/or assemblies are removed in accordance with manufacturer’s specifications and industry practice. 2.2 Bearings and/or assemblies are stripped, and parts are identified in accordance with industry practice. 2.3 Bearings and/or assemblies are cleaned in accordance with industry practice. 2.4 Bearings and/or assemblies are inspected for damage, and measured for wear in accordance with manufacturer’s specifications or industry practice. 2.5 Waste material is disposed of in accordance with worksite procedures. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 19874 version 4 Page 3 of 4 Outcome 3 Install bearings to machines and equipment. Evidence requirements 3.1 Bearing parts and fitting equipment are selected to match bearing type and fitting procedure. 3.2 Bearings and/or assemblies are installed in accordance with manufacturer’s specifications and industry practice. may include but is not limited to – clearance, alignment, preloading, lubrication, scraping surfaces to obtain required fit. Range 3.3 Locking devices, if any, are secured in accordance with machine requirements. 3.4 Replacement bearings and/or assemblies are functionally checked and tested in accordance with machine requirements and industry practice. 3.5 Records for bearing replacement are completed in accordance with worksite procedures. Replacement information This unit standard and unit standard 19873 replaced unit standard 2405. Planned review date 31 December 2016 Status information and last date for assessment for superseded versions Process Version Date Last Date for Assessment Registration 1 28 April 2003 31 November 2011 Revision 2 25 July 2006 31 November 2011 Rollover 3 20 June 2008 31 December 2014 Review 4 15 April 2011 N/A Consent and Moderation Requirements (CMR) reference 0013 This CMR can be accessed at http://www.nzqa.govt.nz/framework/search/index.do. Please note Providers must be granted consent to assess against standards (accredited) by NZQA, before they can report credits from assessment against unit standards or deliver courses of study leading to that assessment. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016 NZQA registered unit standard 19874 version 4 Page 4 of 4 Industry Training Organisations must be granted consent to assess against standards by NZQA before they can register credits from assessment against unit standards. Providers and Industry Training Organisations, which have been granted consent and which are assessing against unit standards must engage with the moderation system that applies to those standards. Requirements for consent to assess and an outline of the moderation system that applies to this standard are outlined in the Consent and Moderation Requirements (CMRs). The CMR also includes useful information about special requirements for organisations wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. Comments on this unit standard Please contact Competenz qualifications@competenz.org.nz if you wish to suggest changes to the content of this unit standard. Competenz SSB Code 101571 New Zealand Qualifications Authority 2016