21083 28-Jun-16 1 of 4 AUTOMOTIVE ADMINISTRATION Demonstrate knowledge of, and carry out, automotive failure analysis on systems and components level: 5 credit: 6 planned review date: December 2008 sub-field: Motor Industry purpose: People credited with this unit standard are able to determine and analyse failure analysis procedures on automotive systems and components, and apply failure analysis procedures on an automotive system and/or components. entry information: Open. accreditation option: Evaluation of documentation and visit by NZQA and industry. moderation option: A centrally established and directed national moderation system has been set up by the NZ Motor Industry Training Organisation. special notes: 1 The following legislation must be consulted and followed where applicable: Consumer Guarantees Act 1993; Fair Trading Act 1986; Health and Safety in Employment Act 1992. 2 Reference to company policy means that the standard must comply with any policies, procedures, and requirements of the company involved, and the ethical codes of relevant professional management organisations. New Zealand Qualifications Authority 2016 21083 28-Jun-16 2 of 4 AUTOMOTIVE ADMINISTRATION Demonstrate knowledge of, and carry out, automotive failure analysis on systems and components Elements and Performance Criteria element 1 Determine and analyse failure analysis procedures on automotive systems and components. performance criteria 1.1 A systematic approach to failure analysis is determined in order to identify the causes of failures, and take the necessary corrective action to ensure failure does not re-occur. Range: may include but is not limited to – documenting the problem; gathering information; observing and recording operation, application, and maintenance of system; identifying components related to the failure; determining facts and the most probable root cause; communicating with others; taking corrective action; following up to ensure problem is corrected, and all parties are satisfied. 1.2 Importance of having a good understanding of metallurgy, fractures, wear, and visual examination techniques to analyse failures is explained. 1.3 Different types of loads that can cause fractures are identified and analysed. Range: 1.4 loads include but are not limited to – tensile, compression, bending, torsion, shear. Basic wear concepts relating to automotive components are identified and analysed. Range: includes but is not limited to – observing surface features, identifying wear type, observing wear location, listing enabling conditions, determining facts, prioritising from the most probable to the least probable condition. New Zealand Qualifications Authority 2016 21083 28-Jun-16 3 of 4 AUTOMOTIVE ADMINISTRATION Demonstrate knowledge of, and carry out, automotive failure analysis on systems and components 1.5 Visual examination procedure is determined in order to obtain facts needed to analyse failures. Range: may include but is not limited to – original failure state, components before cleaning, components cleaned. element 2 Apply failure analysis procedures on an automotive system and/or components. performance criteria 2.1 Background information on the system and/or component failure is obtained from the customer and/or company, and recorded according to company policy. Range: 2.2 may include but is not limited to – operating conditions, application, maintenance record, description of events leading to failure, service histories of other customers with similar systems and/or components. Detailed description of system and/or component failure is recorded for analysis according to company policy. Range: may include but is not limited to facts observed from – observation, testing, measurement, interviewing. 2.3 The most probable root cause for the failure is determined from a list of possible conditions, and comparing each condition to the facts gathered for analysis. 2.4 A root cause report for the company records is written according to company policy. Range: 2.5 report includes – what happened, how it happened, who is responsible. The customer and/or company is/are given a report stating the recommended repairs and/or appropriate corrective action to stop repeat failures according to company policy. New Zealand Qualifications Authority 2016 21083 28-Jun-16 4 of 4 AUTOMOTIVE ADMINISTRATION Demonstrate knowledge of, and carry out, automotive failure analysis on systems and components 2.6 Follow-up is carried out to ensure the problem is corrected and the customer and/or the company involved is/are satisfied. Comments on this unit standard Please contact the NZ Motor Industry Training Organisation jlane@mito.org.nz if you wish to suggest changes to the content of this unit standard. Please Note Providers must be accredited by the Qualifications Authority or a delegated interinstitutional body before they can register credits from assessment against unit standards or deliver courses of study leading to that assessment. Industry Training Organisations must be accredited by the Qualifications Authority before they can register credits from assessment against unit standards. Accredited providers and Industry Training Organisations assessing against unit standards must engage with the moderation system that applies to those standards. Accreditation requirements and an outline of the moderation system that applies to this standard are outlined in the Accreditation and Moderation Action Plan (AMAP). The AMAP also includes useful information about special requirements for providers wishing to develop education and training programmes, such as minimum qualifications for tutors and assessors, and special resource requirements. This unit standard is covered by AMAP 0014 which can be accessed at http://www.nzqa.govt.nz/site/framework/search.html. New Zealand Qualifications Authority 2016