SYLLABUS EDT 2053 – Manufacturing Processes COURSE: SEMESTER: LEC TIME: EDT 2053 – Manufacturing Processes FALL 2008 4:00 – 5:15 MW CREDIT: INSTRUCTOR: OFFICE: Phone: E-mail: OFFICE HOURS: (Posted on office door) TEXT: 3 Semester Hours Mark Polson Howell Hall 212B 581-2336 mpolson@cameron.edu Processes of Manufacturing by: R. Thomas Right OBJECTIVES: To become familiar with a variety of modern materials used by industry today. To become familiar with a variety of modern manufacturing processes used by industry today. To develop skills in selective materials based on their mechanical and physical properties. (Program Objectives to be met: 8, 9, 11, 13 & 14). PREREQUISITE: None GRADE: 100%-90%: A 59%-0: F 89%-80%: B 79%-70%: C 69%-60%: D GRADE CALCULATION: Points will be awarded for the following assignments and the grade will be based on the total percentage. Article Critiques Exams: Homework: ARTICLE CRITIQUES: 3 3 15 @ 100 points each @ 100 points each @ 100 points each TOTAL POSSIBLE 15% 30% 55% 100% You will choose current articles related to a new material or manufacturing process. You will then write a two paragraph paper. The first paragraph is a summary of the article, and the second paragraph is your reaction to the article. The paper must be typed. A brief presentation of the article critique is required. Your reference should be placed on the top of the page in bibliographic form. EXAMINATIONS: Examinations will be composed of questions and problems discussed in class and from the reading and homework assignments. There will be NO MAKE UP exams given. HOMEWORK: Will be assigned from the chapters. 1 ATTENDANCE POLICY: All students are expected to attend class and to arrive on time. If you miss class it is your responsibility to find out what information was covered and what is expected before the next session. STUDENT HONESTY AND INTEGRITY Each student is expected to engage in all academic pursuits in a manner that is above reproach. Students are expected to maintain complete honesty and integrity in the academic experiences both in and out of the classroom. Any student found guilty of academic dishonesty will be subject to disciplinary action. DISABILITY ACCOMMODATIONS It is the policy of Cameron University to accommodate students with disabilities, pursuant to federal and state law. Students with disabilities who need classroom accommodations must make their requests by contacting the Office of Student Development at (580) 581-2209, North Shepler Room 314. 2 WEEK NO. LECTURE DESCRIPTION CHAPTER 1&2 ASSIGNMENTS 1 Nature and Organizational Structure of Manufacturing (Videos) 2 Industrial Materials (Video) 3 Casting and Molding Processes Metals (Video) 4, 5 & 6 Answer Questions: Chpt 4 – 1,2,3,5,7,8,9,10 & 13 4 Casting and Molding Processes Plastics and Ceramics (Video) 7&8 Answer Questions: Chpt 7 – 3,6,8,10 &14 5 Forming Metals (Video) 9,10 & 11 Forming Exercise #1 (handout) 6 Forming Plastics and Ceramics 12,13 & 14 Forming Exercise #2 (handout) 7 Exam #1 Separating – Turning (Video) 15 & 16 Turning Exercise (handout) 8 Separating – Milling, Sawing and Shaping (Video) 7, 18 & 19 Article Critique #1 Due Milling Exercise (handout) 9 Drilling and Related Processes (Video) 20 Drilling Exercise (handout) 10 Abrasive, Thermal and Chemical Machining 11 Exam #2 12 Conditioning Materials (Video) 24 & 25 Answer Questions: Chpt 24 – 1,4&5 Chpt 25 - 1,4,11&12 13 Assembling – Welding (Video) 26 & 27 Welding Exercise 14 Assembling – Adhesive Bonding & Mechanical Fastening 28 & 29 Fastening Exercise (handout) 15 Finishing Processes – Inorganic & Organic 30, 31 & 32 16 Process Planning and Automated Processes 33 – 36 3 Shearing Final – Wed, Dec. 12, 2008 5:00 – 7:00 pm 3 Answer Questions: Chpt 1– 3,4,6,7 & 9 Chpt 2- 1,2,3, & 4 Answer Questions: Chpt 3 – 3, 7, 9, 11 & 13 21 & 22 Thermal Exercise (handout) 23 Article Critique #2 Due Shearing Exercise (handout) CNC Exercise (handout) Article Critique #3 Due