The Health Care Center Dauphin County, PA Ken Lorenz Penn State University Architectural Engineering Construction Management April 17, 2007 This presentation focuses on a research topic affecting the industry and two breadth analyses Value Engineering and Sustainability CMU Wall Design PEX Tubing Design The Health Care Center will provide medical and psychological care to the students of a local boarding school Location Dauphin County, PA Project Size 80,000 SF – new construction 20,000 SF renovation Occupancy Health care Structural Steel Frame The integrated team will work together to deliver and meet all expectations Project Team Owner CM Architect Structural Engineers MEP Engineers Project Cost $25 Million Project Duration August 2006 – August 2008 LEED Certified Research Topic Value Engineering and Sustainability CMU Wall Design PEX Tubing Design What is Value Engineering (VE) ? Value engineering is a systematic effort to find less costly ways to meet the Owner’s needs in the building without sacrificing the scope, quality, aesthetics, operating costs or long term maintenance and replacement costs. It is important to understand the VE process when evaluating a buildings alternatives Information Gathering Analysis Creative Brainstorming Evaluation Recommendation Implementation It is important to understand the VE process when evaluating a buildings alternatives Integrated Team Documenting and Auditing Performance Evaluations Conceptual planning, design, and construction are phases where sustainability can be greatly influenced by value engineering Conceptual Planning Design Construction Who should be involved in the VE process? Owner Project Team Architect Structural Engineers Mechanical Engineers Civil Engineers Construction Manager 3rd Party Consultants Energy Engineers Commissioning Agent The conceptual planning phase is where decisions determine whether or not the owners requirements can be met by an addition, renovation, or new construction Site Water Energy Indoor Environment Quality Materials Operation & Maintenance VE can be used to analyze sustainable alternatives in the design of the building Contract Water Site Indoor Environment Quality Energy Operation & Maintenance Materials The biggest challenge during the construction phase is managing changes that result from change in scope, errors & omissions, unforeseen conditions, etc. Site Water Energy Indoor Environment Quality Materials Operation & Maintenance To conclude, it is important to understand what VE is and what is involved in the process to obtain the most sustainability for a building Be familiar and understand the information gathering, analyzing, creative brainstorming, evaluating, and implementation Form an integrative team, document everything, and set performance measures for green objectives Start VE early in the process and continue throughout focusing on where sustainability can be influences in the site, energy, water, materials, indoor environment quality, operation & maintenance, and contracts Structural Breadth Topic Value Engineering and Sustainability CMU Wall Design PEX Tubing Design The original design has a sixteen foot concrete wall around the lower half of the south addition CMU Wall? STAAD Pro was used to determine the roof loads acting on the wall Assuming Roof Dead Loads Assupmtions PSF Shingles 2 Insulation 1 Plywood 3 Felt 2 Total 8 Load acting on the wall = 1.5 kips Empirical design for concrete masonry walls was used to determine the CMU size Assuming Empirical Design Weight of wall = 100 psf Height (16’) / Thickness (t) = 18 100 psf x 16’ = 1.6 kips Solve for t, t = 10.667 Total load acting on foundation = 1.5 +1.6 = 3.1 kips Use 12 inch CMU!!! 3.1 kips < 9.05 kips 12 inch CMU wall design Retention wall .364 in-K/ft < 3 in-K/ft Thermal resistance comparison between the concrete and CMU design CMU wall will allow less heat loss due to heat transfer Cost comparison between both designs A total savings of $64,718 In conclusion, the 12 inch CMU wall is a feasible solution 12 CMU is structurally sound By having a higher R-value, CMU wall maintains sustainability CMU will save $63,718 Mechanical Breadth Topic Value Engineering and Sustainability CMU Wall Design PEX Tubing Design The Health Care Center’s domestic water supply is a typical branch plumbing system using copper piping PEX tubing design? PEX is cross-linked polyethylene, originally used in residential and commercial buildings for radiant heating Advantages Ease of Installation Durability Cost Effective Energy Efficient Noise Reduction A remote manifold system will be the new design for the domestic water supply Supplies water directly to fixture Less Fittings during installation Remote Manifold Remote Manifold Design 1st Floor 2nd Floor 1st Floor Cost comparison between both designs Original Plumbing Design Copper Pipe Pipe Copper Pipe,Pipe, 1/2" 1/2" PEX Pipe, 3/4" 1/2" PEX Pipe, Pipe,Pipe, 1" 3/4" PEX Pipe, 1-1/4"3/4" PEX Pipe, Pipe,Pipe, 1-1/2"1" PEX Pipe,Pipe, 2" 1-1/4" PEX Pipe, 2-1/2"1-1/4" PEX Pipe, Pipe,Pipe, 3" 1-1/2" PEX Pipe, 4" 1-1/2" PEX Pipe, CopperPipe, Fittings Copper 2" 90 ELL, Pipe, 1/2" 2-1/2" Copper Copper 90 ELL, Pipe, 3/4" 3" Copper 90 ELL, Pipe, 1" 4" Copper Fittings 90 ELL, 1-1/4" 90 ELL, 2" 1-1/2" 90 ELL, 2-1/2" 2" 90 ELL, 3" 2-1/2" 90 ELL, 4" 90 ELL, 3" Total 90 ELL, 4" Total Quantity Quantity 2366 2 2251 1 875 4 1214 1 722 9 879 4 681 1 172 3 80 1 879 644 681 172 120 80 186 61 37 37 20 37 7 20 47 4 Total Savings = $38,317 Savings 354 man hours Alternative Plumbing Design Unit Mat. Mat.Total Total Unit Mat. Mat. LNFT 1.75 4140.5 1000ft/COIL 364 728 LNFT 2.7 6077.7 300ft/COIL 109 109 LNFT 3.84 3360 500ft/COIL 299.95 1199.8 LNFT 5.4 6555.6 300ft/COIL 178.5 178.5 LNFT 6.96 5025.12 100ft/COIL 104.95 944.55 LNFT 10.96 9633.84 300ft/COIL 749.95 2999.8 LNFT 16.59 11297.79 100ft/COIL 279.95 279.95 LNFT 22.26 3828.72 300ft/COIL 864.95 2594.85 LNFT 37.18 2974.4 100ft/COIL 294.95 294.95 LNFT 10.96 9633.84 EACH 0.39 11297.79 251.16 LNFT 16.59 LNFT 22.26 3828.72 EACH 0.88 105.6 LNFT 37.18 2974.4 EACH 2.16 401.76 EACH 3.26 198.86 EACH 9.27 342.99 EACH 5.1 188.7 EACH 19.57 391.4 EACH 9.27 342.99 EACH 26.14 182.98 EACH 19.57 391.4 EACH 66.92 267.68 EACH 26.14 182.98 EACH 66.92 267.68 Original = $127,026 MH Tot.Hours Hours TotalCost Cost MH Tot. Total 0.06 0.06 0.06 0.08 0.06 0.08 0.08 0.08 0.09 0.08 0.12 0.14 0.08 0.18 0.09 0.33 0.12 0.14 0.43 0.18 0.48 0.57 0.69 0.59 1.1 0.69 1.31 1.1 1.75 1.31 1.75 142 12573.89 138 9008 135.1 14303.93 70 7653.32 131 9059.8 97.1 12692.18 57.8 8788.44 68 6384.55 79.1 15066.97 94 10519.8 81.7 17044.69 24.1 5571.98 56 7074.85 14.4 4084.64 79.1 15066.97 211.2 12205.63 81.7 17044.69 24.1 51.8 5571.98 3043.27 14.4 89.3 4084.64 5484.1 34.6 2175.49 25.5 21.9 1814.79 1444.33 21.9 25.5 1668.26 1814.79 9.2 719.93 21.9 1668.26 7 690.21 9.2 719.93 88708.47 7 690.21 127026.05 PEX = $88,708 In conclusion, the remote manifold system including PEX tubing is a feasible solution The new design will increase sustainability The 354 man hours saved will reduce the overall length of the project The design change will save $38,317 In summary, value engineering can be used to help maintain or even gain a buildings sustainable status VE must be incorporated early and often in the process to ensure the best quality of the building Both the CMU wall and remote manifold with PEX tubing design meet green criteria By switching to the new designs over $100,000 will be saved Questions?