Matthew Neal Mechanical Option Dr. Stephen Treado, Adviser Overview The Gaige Technology and Business Innovation Building • Reading, PA – PSU Berks Campus • Classrooms, Labs and Offices • ~ 64,000 SF Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 • Constructed in 2010/2011 • $25.7 Million • LEED Gold April 15th, 2014 AE Senior Thesis Presentation Slide 2 Existing Conditions Mechanical Design • Packaged Roof-Top Units VAV with Reheat Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor CO2 and Occupancy Sensors • Fin tube / Radiant Panel Heating • Natural Gas & Electricity Utilities Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 3 Existing Conditions Energy Model • Initially modeled using Trace 700 Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor $9,000.00 $8,000.00 $7,000.00 $6,000.00 $5,000.00 $4,000.00 $3,000.00 $2,000.00 $1,000.00 $- Electricity Spring 2014 April 15th, 2014 AE Senior Thesis Presentation May-13 Apr-13 Mar-13 Feb-13 Jan-13 Dec-12 Nov-12 Oct-12 Sep-12 Aug-12 Jul-12 May-12 Natural Gas Jun-12 Based on engineer’s model Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Slide 4 Existing Conditions Energy Model • Initially modeled using Trace 700 Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Monthly Electrical Load ( kWh) • Compared to Utility Data 120,000 100,000 80,000 60,000 40,000 Acutal Costs Modeled Costs Monthly Natural Gas ( MCF) Based on engineer’s model Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions 350.0 300.0 250.0 200.0 150.0 Acutal Costs Modeled Costs 100.0 50.0 0.0 20,000 0 Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 5 Existing Conditions Energy Model • Initially modeled using Trace 700 Based on engineer’s model Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Monthly Natural Gas Load ( MCF) • Compared to utility data • Validated to utility data Monthly Electrical Load ( kWh) 2.1 % maximum error Spring 2014 70,000 60,000 50,000 40,000 30,000 20,000 10,000 350.0 300.0 250.0 200.0 Actual Consumption Acutal Costs Validated Model 150.0 100.0 50.0 0.0 Actual Consumption Validated Model 0 April 15th, 2014 AE Senior Thesis Presentation Slide 6 Geothermal Depth • • • • Dr. Stephen Treado, Advisor Large open space Potential energy savings Potential emissions reductions Life-costs of system Energy Consumption (Btu/hr) Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Initial Motivation Open area surrounding Gaige Building 500000 Misc Fuel 400000 Equip/Recep 300000 Pumps 200000 Fans 100000 Lighting 0 Cooling Heating The Gaige Building Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 7 Geothermal Depth • 23,636 feet of well required • 100 required vertical wells Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Alternative 1: Vertical Loop System To next bore To previous bore 20% safety 300’ well depth Costs per well - $3,714.25 1 inch HDPE piping 300 feet Bentonite backfill Required Number of Vertical Bores Spring 2014 Well Required Bore Depth Length 100 23636.4 237 284 200 23636.4 119 142 300 23636.4 79 95 400 23636.4 60 71 # of Wells # of Wells, 20% Saftey 6 in. April 15th, 2014 AE Senior Thesis Presentation Slide 8 Geothermal Depth Alternative 2: Horizontal Loop System • 28,550 ft. of horizontal loops Based on 20% safety Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Cost per 300’: $3,435.62 Required Number of Horizontal Loops Spring 2014 Loop Length Number of Loops Total Length 800 20 16000 775 1 775 750 4 3000 700 5 3500 675 1 675 650 4 2600 400 5 2000 Total Length 28550 April 15th, 2014 AE Senior Thesis Presentation Slide 9 Geothermal Depth Alternative Cost Comparisons • Increased first costs: Savings from original design Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Added geothermal costs Horizontal - Increased First-Costs Time & Location adjustments Cost Item Vertical - Increased First-Costs Cost Item Increased First Cost - General Location Multiplier - Reading PA $ 655,736.06 0.988 Increased First Cost - Reading $ 647,867.23 Savings from Original Design - 2009 $ 484,710.00 Time Multiplier - 2014 to 2009 Savings from Original Design - 2014 Spring 2014 Amount Increased First Cost - General Amount $ 601,959.52 Location Multiplier - Reading PA 0.988 Increased First Cost - Reading $ 594,736.01 Savings from Original Design - 2009 $ 484,710.00 Time Multiplier - 2014 to 2009 Savings from Original Design - 2014 0.889 $ 545,230.60 Overall First Cost Increase: $ 49,505.41 0.889 $ 545,230.60 Overall First Cost Increase: $ 102,636.63 April 15th, 2014 AE Senior Thesis Presentation Slide 10 Geothermal Depth Annual Emissions Reductions • Little change in emissions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Increased electricity emissions Difference in Total Annual Emissions Original Emissions Geothermal Emissions Decrease (lb/yr) (lb/yr) % CO2e 2321124.8 2270409.1 2.18% CO2 2194071.2 2140470.1 2.44% CH4 4526.3 4661.8 -2.99% NOx 3896.3 3905.4 -0.23% SOx 10799.6 11128.1 -3.04% CO 1173.6 1117.3 4.80% 258316.8 266191.0 -3.05% Pollutant Spring 2014 Solid Waste Pounds of Pollutant per Year Decreased natural gas emissions Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions 2.50E+06 2.00E+06 1.50E+06 Natural Gas Electricity 1.00E+06 5.00E+05 0.00E+00 April 15th, 2014 AE Senior Thesis Presentation Slide 11 Geothermal Depth Annual Energy Savings Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor • Similar annual electricity consumption Heat pump operation • Annual Energy Savings: $8,494.00 Spring 2014 Monthly Costs ( $) • Almost eliminated natural gas consumption $4,500.00 $4,000.00 $3,500.00 $3,000.00 $2,500.00 $2,000.00 $1,500.00 $1,000.00 $500.00 $- April 15th, 2014 Original Design Geothermal Design AE Senior Thesis Presentation Slide 12 Life Cycle Cost Analysis • Vertical Well Design: Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Present Value of Savings Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Simple: 12.1 years Simple: 5.8 years Discounted: 12.7 years Discounted: 6.1 years 60000 120000 40000 100000 20000 0 -20000 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 -40000 -60000 -80000 -100000 -120000 Spring 2014 • Horizontal Loop Design: Present Value of Savings Geothermal Depth 80000 60000 40000 20000 0 -20000 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 -40000 -60000 Years April 15th, 2014 Years AE Senior Thesis Presentation Slide 13 Geothermal Depth Alternative Selection • Horizontal Design Best Payback – 6.1 years Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Large space requirements • Vertical Design Favorable Payback – 12.7 years Less space requirements Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 14 Acoustics Breadth Onsite Measurements • Comparisons to ANSI S12.60 • Reverberation Time (T30) Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions 0.7 for > 10,000 ft3 Classrooms < 10,000 ft3 0.6 for < 10,000 ft3 1.10 Classrooms > 10,000 ft3 1.20 0.90 Classroom 120 0.70 Classroom 122 1.00 0.50 Classroom 248 Classroom 121 0.80 Classroom 246 0.60 Target RT 0.30 Classroom 247 Target RT 0.40 0.10 125 250 500 1000 2000 4000 0.20 Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 125 250 500 1000 2000 4000 April 15th, 2014 AE Senior Thesis Presentation Slide 15 • Comparisons to ANSI S12.60 • Background Noise Level (BNL) Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Onsite Measurements NC – 30 90 Sound Pressure Level (dB re: 20 µPa Acoustics Breadth 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 Classroom 120 Classroom 121 Classroom 122 Classroom 246 Classroom 247 Classroom 248 NC-30 20 NC-20 10 0 63 Spring 2014 125 250 500 1000 2000 4000 8000 Octave Band Center Frequency (Hz) April 15th, 2014 AE Senior Thesis Presentation Slide 16 Acoustics Breadth • Comparisons to ANSI S12.60 • Transmission Loss (TL) & Sound Trans. Coefficient (STC) Dr. Stephen Treado, Advisor 50.0 40.0 30.0 TL Data Contour 20.0 10.0 0.0 Spring 2014 Third Octave Band Center Frequency (Hz) Apparent Transmission Loss, ATL (dB) 60.0 Classroom 121 to 122, 49 ASTC Classroom 120 to 121, 46 ASTC 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 Apparent Transmission Loss, ATL (dB) STC – 50 between classrooms 60.0 50.0 40.0 30.0 TL Data Contour 20.0 10.0 0.0 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Onsite Measurements Third Octave Band Center Frequency (Hz) April 15th, 2014 AE Senior Thesis Presentation Slide 17 Acoustics Breadth • Comparisons to ANSI S12.60 • Transmission Loss (TL) & Sound Trans. Coefficient (STC) Dr. Stephen Treado, Advisor Classroom 247 to 248, 38 ASTC 60.0 50.0 40.0 30.0 TL Data Contour 20.0 10.0 50.0 40.0 30.0 10.0 0.0 0.0 Spring 2014 Third Octave Band Center Frequency (Hz) TL Data Contour 20.0 Third Octave Band Center Frequency (Hz) 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 Apparent Transmission Loss, ATL (dB) Classroom 246 to 247, 40 ASTC Apparent Transmission Loss, ATL (dB) STC – 50 between classrooms 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Onsite Measurements April 15th, 2014 AE Senior Thesis Presentation Slide 18 Acoustics Breadth Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Onsite Measurements 50.0 40.0 30.0 TL Data Contour 20.0 10.0 0.0 125 160 200 250 315 400 500 630 800 1000 1250 1600 2000 2500 3150 4000 Apparent Transmission Loss, ATL (dB) Classroom 247 to 248, 38 ASTC Third Octave Band Center Frequency (Hz) Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 19 Acoustics Breadth Heat Pump Sound Isolation • Option 1: ceiling plenum • Classroom & heat pump modeled in Odeon Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor • Option 2: mechanical room Meets 35 dBA criteria ~ 20 to26 dBA Inadequate background noise level SPL(A) (dB) >= 54.1 SPL(A) (dB) 54.0 ~ 50 to 55 dBA SPL(A) (dB) >= 54.1 P7P6 P4P5 1 P3P2 P4 P1 P3 P2 O 53.6 53.5 53.3 Y 2 P4 P5 P7 P6 X 53.6 53.5 53.3 52.8 53.5 24.3 1 P1 23.9 52.5 52.3 P7 P13 P6 P12 P4 P10 P5 P11 P3 P9 P2 P8 53.0 53.0 52.8 2 P7 P13 P6 P12 P4 P10 P5 P11 P3 P9 P2 P8 52.6 52.5 P7 P6 P13 P12P4 P5 P10 P11P3 P2 P9 P8 52.5 Odeon©1985-2013 Licensed to: Penn State University, USA Restricted version - research and teaching only! Spring 2014 Odeon©1985-2012 DEMOVERSION Odeon©1985-2013 Licensed to: Penn State University, USA Restricted version - research and teaching only! <= 51.7 2 2 2 2 2 2 23.1 22.7 22.3 21.9 <= 20.8 April 15th, 2014 51.8 2 2 2 2 2 2 AE Senior Thesis Presentation 2 2 2 <= 2 Odeon©1985-2013 Licensed to: Penn State University, USA Restricted version - research and teaching only! 51.8 <= 51.7 2 2 21.1 52.1 52.0 2 2 Odeon©1985-2013 Licensed to: Penn State University, USA Restricted version - research and teaching only! 52.0 51.8 23.5 21.5 52.3 52.3 52.0 2 Y 2 53.1 52.8 52.6 25.1 O 24.7 53.3 53.0 P3 P2 2 2 P6 P5 2 Z 53.8 53.8 P7 >= 25.7 53.8 Z X SPL(A) (dB) 54.0 >= 2 Slide 20 Acoustics Breadth Heat Pump Ductwork Noise Control • Private Offices & Classrooms Specify minimum lengths of duct lining Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor 90 Classrooms 80 70 60 50 40 30 20 NC-70 NC-60 NC-50 NC-40 NC-30 NC-20 10 Minimum Duct Lining Lengths Path Private Office Classroom Supply 2 feet 3 feet Return 3 feet 5 feet 80 70 NC-70 60 NC-60 50 NC-50 40 NC-40 30 NC-30 20 NC-20 10 0 0 63 63 125 250 500 1000 2000 4000 8000 Octave Band Center Frequency (Hz) Spring 2014 Offices 90 Sound Pressure Level (dB re: 20 µPa Sound Pressure Level (dB re: 20 µPa Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions 125 250 500 1000 2000 4000 8000 Octave Band Center Frequency (Hz) April 15th, 2014 AE Senior Thesis Presentation Slide 21 Campus Geothermal Initial Motivation • Close proximity Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor • All same owner • More space with vertical wells • Potential diversity benefits • Utility usage data known Need to know: heating, cooling, and ventilation loads Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 22 Campus Geothermal Model Validation Model Validation Performance Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor EIA Targets Building Name Spring 2014 Model Results Percentage Deviations Electricity Nat. Gas Electricity Nat. Gas Electricity Nat. Gas (kWh) (therms) (kWh) (therms) (kWh) (therms) The Franco Building 163007 7525 164693 7905 1.03% 5.04% The Gaige Building 223701 11643 226577 11816 1.29% 1.49% Thun Library 330557 7041 331394 7089 0.25% 0.69% Luerssen Building 800746 0 800627 0 0.01% n/a Janssen Conference Center 101072 0 100504 0 0.56% n/a Perkins Student Center 593073 0 592461 0 0.10% n/a Beaver Community Center 176622 5607 177305 5338 0.39% 4.79% Hintz Bookstore 31168 0 31800 0 2.03% n/a All Campus Residences 455342 0 458615 0 0.72% n/a • 2003 EIA building energy use survey used • End use energy percentages estimated • Trace model created for each building • Validated to utility and EIA percentage estimates April 15th, 2014 AE Senior Thesis Presentation Slide 23 Campus Geothermal • 463,653 feet of wells required Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Sizing and Layout To next bore • 500’ well depth used • 1020 wells minimum 1050 wells chosen To previous bore 1 inch HDPE piping 500 feet Bentonite backfill 6 in. Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 24 Campus Geothermal Annual Energy Savings • Baseline and geothermal models created Annual Energy Savings: $58,166.00 Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Difference in Total Annual Emissions • ~ 27.2 % reduction in emissions Original Design Total Geothermal Design Total Percent Emissions (lb/yr) Emissions (lb/yr) Decrease % CO2e 15258985.5 11108037.4 27.20% CO2 14405155.4 10489303.8 27.18% CH4 30525.2 22104.3 27.59% N2O 338.5 246.3 27.24% NOx 25923.5 18824.4 27.38% SOx 72849.1 52749.9 27.59% CO 7614.6 5558.6 27.00% PM10 819.1 597.2 27.10% Solid Waste 1742541.0 1261763.3 27.59% AE Senior Thesis Presentation Slide 25 Monthly Natural Gas Costs ( $) Pollutant Spring 2014 $35,000.00 $30,000.00 $25,000.00 Current Design $20,000.00 $15,000.00 $10,000.00 $5,000.00 $- Geothermal Redesign April 15th, 2014 Campus Geothermal Life Cycle Cost Analysis Building Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Required Bores The Gaige Building Campus - Increased First-Costs The Franco Building Cost Item Amount The Thun Library Increased First Cost - Building Costs $ 1,252,778.74 Increased First Cost – Well Field Costs $ 5,734,520.38 The Hintz Bookstore The Beaver Community Commons Location Multiplier - Reading PA The Perkins Student Center Increased First Cost - Reading The from Janneson Conference Center Savings Original Design - 2009 0.988 109 $6,358,220.94 increase 173 4 122 • No reasonable payback period was found $ 6,903,451.53 Very high increased first costs $ 484,710.00 37 No savings realized from other buildings 0.889 284 545,230.60 58 $ Overall First Cost Total Increase: $ 6,358,220.94 Bores for Campus, separate Total Bores for Campus, together Diversity Realized Spring 2014 • Increased first costs estimated 202 Time Multiplier - 2014 to 2009 The Luerssen Building Savings from Original Design - 2014 All Campus Residences 48 1038 928 • Relatively small amount of diversity ~ 89.4% overall 89.4% April 15th, 2014 AE Senior Thesis Presentation Slide 26 Campus Geothermal Life Cycle Cost Analysis Simple Payback with 10% SafetySafety FactorFactor Savings Comparison – With Current Increased ($) LoadSavings Diversity Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Simple Payback Simple Discounted Payback First Cost Increase Payback • Effect of increased diversity Current100% Design $ 76.61 11425,734,520.38 $ 6,185,478.68 > 40 years 82.64 $ 1,000,000.00 95% $ 63.25 10854,734,520.38 $ 5,906,080.61 > 40 years 78.90 Poor payback period with high diversity $ 3,000,000.00 90% $ 36.53 10282,734,520.38 $ 5,626,682.53 > 40 years 75.17 Not justifiable $ 4,000,000.00 85% $ 23.17 971 1,734,520.38 $ 5,347,284.45 > 40 years 71.44 $ 4,400,000.00 80% $ 17.83 914 1,334,520.38 $ 5,067,886.37 30.11 67.70 $ 4,500,000.00 75% $ 16.49 857 1,234,520.38 $ 4,788,488.30 25.02 63.97 $ 4,600,000.00 70% $ 15.16 800 1,134,520.38 $ 4,509,090.22 21.56 60.24 Feasible payback with $4.5 million initial savings $ 4,800,000.00 65% $ 743 934,520.38 $ 4,229,692.14 12.48 16.34 56.51 $ 5,000,000.00 60% $ 686 734,520.38 $ 3,950,294.06 9.81 12.21 52.77 Savings from new buildings $ 5,200,000.00 55% $ 628 534,520.38 $ 3,665,994.26 7.14 8.68 48.98 $ 5,500,000.00 50% $ 571 234,520.38 $ 3,386,596.19 3.13 4.10 45.24 1050 $ 5,734,520.38 Actual Building Spring 2014 Cost Bores:New 10% First Safety • Effect of increased initial savings Savings from renovation alternatives for buildings 76.61 April 15th, 2014 AE Senior Thesis Presentation Slide 27 Final Conclusions Gaige Building and Campus Geothermal • Both vertical and horizontal designs feasible Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor • Campus-wide geothermal Horizontal system cheaper – 6.1 years Not reasonable payback Vertical system less space constraints – 12.7 years Less diversity found in campus load Initial savings are needed • Heat pump noise control Isolated through partition design Isolated from minimum duct lining lengths • Gaige Building compared with ANSI S12.60 Meets requirements for RT and BNL Some partitions do not meet STC requirements Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 28 Final Conclusions Acknowledgements • Special thanks to: Scott Mack & Justin Kalanesh, H. F. Lenz Overview Existing Conditions Geothermal Depth System Alternatives Energy & Emissions Life Cycle Cost Analysis Acoustics Onsite Measurements Heat Pumps Campus-wide Geothermal Conclusions Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Kim Berry, Penn State Berks Dr. Stephen Treado, adviser Dr. Richard Mistrick, honors adviser Moses Ling Dr. Michelle Vigeant Aaron King and Cory Clippinger Photos courtesy of Penn State Berks and Illumination Arts Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 29 Thank You! Matthew Neal Mechanical Option Dr. Stephen Treado, Adviser Appendix Slides Existing Conditions Source Energy Comparison Misc. Fuel, 6% Pounds of Pollutant per Year 4.50E+06 Heating, 24% Electrical Equipment/ Receptacles, 41% Cooling, 11% Lights, 12% Air System Fans, 5% Pumps, 1% 20.1% 4.00E+06 3.50E+06 3.00E+06 2.50E+06 2.00E+06 1.50E+06 79.9% Natural Gas Electricity Electricity 1.00E+06 Site Energy Comparison Natural Gas 47.4% 5.00E+05 52.6% 0.00E+00 Electricity Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Natural Gas Slide 31 Appendix Slides Gaige Geothermal Geothermal Design Parameter Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 Heating Cooling Short-Circuit Factor (Fsc) 1.04 1.04 Part-Load Factor (PLFm) 1 1 Average Heat Transfer to Ground (qa) 387000 387000 Block Loads (qlc and qlh) 679400 1066400 Resistance of Ground, Annual pulse (Rga) 0.215 0.215 Resistance of Ground, Daily pulse (Rgd) 0.129 0.129 Resistance of Ground, Monthly pulse (Rgm) 0.207 0.207 Resistance of Bore (Rb) 0.09 0.09 Undisturbed Ground Temperature (tg) 53 53 Temperature Penalty for Bore Spacing (tp) 1.8 1.8 Heat Pump Inlet Temperature (twi) 38 78 Heat Pump Outlet Temperature (two) 33 85 System Power Input (Wc and Wh) 3728.5 3728.5 Required Bore Length (Lc and Lh) 23636.4 17760.4 April 15th, 2014 AE Senior Thesis Presentation Slide 32 Appendix Slides Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Gaige Geothermal Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 33 Appendix Slides Gaige Geothermal Vertical Pump Building Pump Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 Horizontal Pump April 15th, 2014 AE Senior Thesis Presentation Slide 34 Appendix Slides Gaige Geothermal Cost ($/vertical linear foot) 16.8% 200 180 160 140 120 100 80 60 40 20 0 Vertical Geothermal Additional First Costs-Cost Per Pile y = 0.0208x2 + 1.0428x + 3.2924 R² = 0.9995 Unit Cost Item 40 60 Diameter of Bore (inches) 80 Expense Equipment Pile Boring and Filling $ 1.09 $ 5.28 $ 3.92 $ 10.29 300 VLF 1" HDP Pipe $ 0.79 $ - $ - $ 0.79 600 LF $ 474.00 1" HDP Elbow $ 5.60 $ - $ - $ 5.60 4 Each $ 22.40 $ - $ 5.55 10 Each $ 55.50 Electricity 3.75% $ - $ 7.30 2 Each $ 14.60 Natural Gas 5.00% 1.47 Each $ 59.34 Materials 1.73% Main. & Labor 1.73% 1" HDP Tee 20 Units Labor 1" HDP Joints 0 Amount Materials Welding Machine $ - $ 7.30 $ - $ 5.55 $ $ - $ 40.50 Total $ 40.50 Total 83.2% $ 3,088.41 $ Life Cycle Rate Assumptions Discount Rate Pile Boring and Filling Piping 8.00% Escalation Rates 3,714.25 Study Period Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 April 15th, 2014 AE Senior Thesis Presentation 20 years Slide 35 Appendix Slides Gaige Geothermal Horizontal Geothermal Additional First Costs-Cost Per Pile Unit Cost Item Materials Trenching for piles Labor Equipment Amount Units Total $ - $ 0.59 $ 0.75 $ 1.34 800 LF $ 1,073.24 $ 4.85 $ 1.09 $ 0.41 $ 6.35 800 LF $ 5,079.17 Backfill for Trenches $ - $ 0.61 $ 0.21 $ 0.82 800 LF $ 655.64 Hauling Dirt $ - $ 0.27 $ 0.37 $ 0.63 800 LF $ 507.37 1" HDP Pipe $ 0.79 $ - $ - $ 0.79 1600 LF $ 1,264.00 1" HDP Elbow $ 5.60 $ - $ - $ 5.60 2 Each $ 11.20 1" HDP Joints $ - $ 5.55 $ - $ 5.55 49 Each $ 271.95 $ 7.30 $ - $ - $ 7.30 2 Each $ 14.60 $ - $ - $ 40.50 $ 40.50 1.47 Days $ 59.34 Fill for Trenches 1" HDP Tee Welding Machine Total Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 Expense $ 18% 82% Trenching, Filling, Removal Piping 8,936.51 April 15th, 2014 AE Senior Thesis Presentation Slide 36 Appendix Slides Campus Geothermal Campus-wide Geothermal Design Parameter Energy Multipliers for Electric - Natural Gas Energy Source Buildings Building Type Heating Cooling Ventilation Heating Cooling Short-Circuit Factor (Fsc) 1.04 1.04 Part-Load Factor (PLFm) 1 1 Average Heat Transfer to Ground (qa) -1390309 -1390309 Block Loads (qlc and qlh) 17939009 16548700 Resistance of Ground, Annual pulse (Rga) 0.215 0.215 Heating Cooling Ventilation Office - Mid Atlantic 27.99% 7.21% 6.18% 0.207 Public Assembly - Mid Atlantic 39.95% 19.08% 20.98% 0.09 0.09 Classroom - Mid Atlantic 50.72% 4.91% 13.26% Undisturbed Ground Temperature (tg) 53 53 Lodging - Mid Atlantic 12.46% 5.43% 2.18% Temperature Penalty for Bore Spacing (tp) 1.8 1.8 Food Service - Mid Atlantic 17.51% 2.98% 3.69% Heat Pump Inlet Temperature (twi) 38 78 Heat Pump Outlet Temperature (two) 33 85 Retail - Mid Atlantic 31.24% 6.24% 8.06% System Power Input (Wc and Wh) 111855 111855 Classroom / Office Averaged 39.36% 6.06% 9.72% Required Bore Length (Lc and Lh) 463653.1 220436.7 Office/Food Service/Public Assembly 28.48% 9.76% 10.28% Electricity Nat. Gas Electricity Nat. Gas Office - Mid Atlantic 5.88% 54.94% 9.52% 4.01% 9.83% Resistance of Ground, Daily pulse (Rgd) 0.129 0.129 Classroom - Mid Atlantic 4.93% 68.61% 11.20% 0.00% 30.28% Resistance of Ground, Monthly pulse (Rgm) 0.207 Public Assembly - Mid Atlantic 1.63% 54.90% 4.96% 38.78% 51.11% Resistance of Bore (Rb) Classroom / Office Averaged 5.40% 61.77% 10.36% 2.00% 20.05% Public Assembly/Classroom/Office 4.15% 59.48% 8.56% 14.26% 30.40% Public Assembly/Office 3.75% 54.92% 7.24% 21.39% 30.47% Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 Energy Multipliers for Electric only Buildings Building Type April 15th, 2014 AE Senior Thesis Presentation Slide 37 Appendix Slides Room Overall dBA Classroom 120 32 dBA Classroom 121 31 dBA Classroom 122 29 dBA Classroom 246 32 dBA Classroom 247 31 dBA Classroom 248 28 dBA Original Campus 1.20E+07 1.60E+07 1.40E+07 1.20E+07 1.00E+07 8.00E+06 Natural Gas Electricity 6.00E+06 4.00E+06 2.00E+06 Pounds of Pollutant per Year Background Noise Levels Pounds of Pollutant per Year 1.80E+07 Campus Geothermal Geothermal Redesign Geothermal Cost Savings 1.00E+07 Item Unit Cost Amount 14,000, 10,725 CFM's) $ 300,000.00 1 RTU Installation $ 2.00 45,230 Fin Tubes $ 75.00 1150 Radiant Heat Panels $ 100.00 80 8.00E+06 Units Savings RTU's - Quote (20,500, 6.00E+06 4.00E+06 Natural Gas Electricity All $ 300,000.00 CFM $ 90,460.00 LF $ 86,250.00 Each $ 8,000.00 2.00E+06 0.00E+00 0.00E+00 $ 484,710.00 Matthew Neal, Mechanical Option Dr. Stephen Treado, Advisor Spring 2014 April 15th, 2014 AE Senior Thesis Presentation Slide 38