Nassau Community College Life Sciences Building Garden City, NY Michael Reilly, Jr. – Mechanical Option Advisor – James Freihaut, PhD & Dustin Eplee The Pennsylvania State University •Introduction •Summary •Life Sciences Building •Mechanical System •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. • • • • 20% decrease in first cost with chilled beam & dedicated outdoor air system 50% reduction in supply air 18% increase in chilled water flow 26% decrease in energy* Nassau Community College Life Sciences Building • • $26,000 lower first cost with variable primary flow $1,500 annual energy savings with variable primary flow Mechanical Option •Introduction •Summary •Life Sciences Building •Mechanical System •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Size Occupancy: Levels: Cost: Construction Dates: 72,400 Square Feet Classrooms/Laboratories/Offices 3/Penthouse/Basement $30 Million March 2010 – January 2012 Architect: Structural: M/E/P/FP: CM: Cannon Design Cannon Design Cannon Design Jacobs Project Management Co. Nassau Community College Life Sciences Building Mechanical Option •Introduction • •Summary •Life Sciences Building •Mechanical System •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. • Campus High Temperature Hot Water – 270°F • Heat Exchangers – 180°F • Direct to Air Handling Units • Classrooms/Offices • 25,550 CFM VAV with Terminal Reheat • Laboratories • VAV with Supply Valves and Reheat • Fume Hoods • Glycol Heat Recovery Run-Around Loop • Laboratory Exhaust • 3 Fans with a minimum discharge of 4,000 FPM • Heat Recovery Campus Chilled Water - 42°F • Booster Pumps • Direct to all coils Nassau Community College Life Sciences Building Mechanical Option •Introduction • Offices • Classrooms •Depth 1: Decentralized Air System •Design •Energy/First Cost •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. • 100 ft2 • 9’-1” Ceiling • 1 Occupant Glass Curtain Wall Nassau Community College Life Sciences Building • 1,100 ft2 • 9’-1” Ceiling • 36 Occupants Glass Curtain Wall or Window Mechanical Option •Introduction •Depth 1: Decentralized Air System •Design •Energy/First Cost •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. EA 11,210 CFM OA State 1 WB = 75.5 °F MCDB = 81.9 °F HR = 125.7 gr/lbm D E S I C C A N T DB = 75.0 °F HR = 71.2 gr/lbm State 6 State 2 State 2.1 C L G State 3 DB = 49.1 °F (saturated) HR = 51.6 gr/lbm H T G Nassau Community College Life Sciences Building S E N S I B L E State 5 RA State 4 SA DB = 55.0 °F HR = 51.6 gr/lbm Dew Pt = 49.1 °F Mechanical Option •Introduction • •Depth 1: Decentralized Air System • •Design • •Energy/First Cost •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Obtain design hourly cooling load predictions Select Similar Pump/Fan model Create regressions illustrating equipment • Curve Model • • Use regressions to determine power Apply utility rate structure Nassau Community College Life Sciences Building Mechanical Option •Introduction Monthly CHW Pump Cost •Depth 1: Decentralized Air System $160.00 •Design $140.00 •Energy/First Cost Cost ($) •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions $120.00 $100.00 $80.00 VAV Pump $60.00 CB Pump $40.00 $20.00 $Month Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction Monthly Fan Cost •Depth 1: Decentralized Air System $1,000 •Design $875 •Energy/First Cost Cost ($) •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions $750 $625 $500 VAV Fan $375 DOAS Fan $250 $125 $Month Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction Monthly Energy Cost without Chilled Water •Depth 1: Decentralized Air System $1,120 •Design $980 •Energy/First Cost Cost ($) •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions $840 $700 $560 VAV System $420 CB System $280 $140 $Month Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction Monthly Energy Cost with Chilled Water •Depth 1: Decentralized Air System $2,800 •Design $2,450 •Energy/First Cost Cost ($) •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions $2,100 $1,750 $1,400 VAV System $1,050 CB System $700 $350 $Month Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction • New Chilled Beam/DOAS - $1,000,000 • Smaller Air Handling Unit • Less VAV Boxes • Less Ductwork • No Finned Tube Radiation • Extra Piping • Add Desiccant/Sensible Wheels • Add Pump • 20% Less First Cost •Depth 1: Decentralized Air System •Design •Energy/First Cost •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building • Existing VAV with Terminal Reheat - $1,254,000 • Large Air Handling Unit • Many VAV Boxes • Much Ductwork • Less Pumps • Less piping Mechanical Option •Introduction • VAV with Terminal Reheat • 30-year NPV: $1,628,000 • Chilled Beam with Dedicated Outdoor Air System • 30-year NPV: $1,470,000 • 9.7% Lower LCC with Chilled Beam/DOAS •Depth 1: Decentralized Air System •Design •Energy/First Cost •Life Cycle •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Design •Energy/First Cost •Life Cycle •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. • Equipment • Carrier 270 Screw Chiller • Bell & Gossett Base-Mounted Pumps • Marley Cooling Tower Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System • • •Depth 2: Chiller Plant Design •Design •Energy/First Cost •Life Cycle •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Obtain design hourly cooling load predictions Create regressions illustrating equipment • • • • Chiller - California Energy Commission Cooling Tower/Pump - Curve Model Use regressions to determine power Apply electric rate structure Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System Monthly Cost For P/S and VPF Configurations •Depth 2: Chiller Plant Design $6,000 $5,000 •Energy/First Cost $4,000 •Life Cycle •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Cost ($) •Design Primary/Secondary Variable Primary Flow $3,000 $2,000 $1,000 $- Month Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System • Primary/Secondary - $243,000 • Extra set of pumps • More Piping • Variable Primary Flow - $217,000 • Less Pumps • Less Piping • 11% decrease in first cost •Depth 2: Chiller Plant Design •Design •Energy/First Cost •Life Cycle •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System • Primary/Secondary • 30-year NPV: $1,231,000 • Variable Primary Flow • 30-year NPV: $1,161,000 • 6% Lower LCC with VPF •Depth 2: Chiller Plant Design •Design •Energy/First Cost •Life Cycle •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Objective • • Life Sciences Building Design Goals LEED Credit 8.1 • 75% of regularly occupied spaces between 25 fc and 500 fc. • September 21 at 9am and 3pm •Analysis •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design • • • September 21st 9 am 1st floor •Breadth 1: Daylighting •Objective •Analysis •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. N Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design • • • September 21st 9 am 2nd floor •Breadth 1: Daylighting •Objective •Analysis •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. N Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design • • • September 21st 3 pm 1st floor •Breadth 1: Daylighting •Objective •Analysis •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. N Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design • • • September 21st 3 pm 2nd floor •Breadth 1: Daylighting •Objective •Analysis •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. N Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Objective • Conclusion • 1st floor, 9am – non-compliant • 73% at 9am • 82% at 3pm •Analysis •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting • Decentralized Air System • $254,000 decrease in first cost • 20% higher annual energy cost • 9.7% smaller LCC • P/S vs. VPF • $26,000 decrease in first cost with VPF • 5% decrease in annual energy cost with VPF • 6% smaller LCC with VPF •Conclusion •Acknowledgments •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion • •Acknowledgements • •Questions • • • • • • • • Michael Reilly, Jr. Dr. James Freihaut Dustin Eplee Jan Gasparec Eric Lindstrom Mike Kirkpatrick Dr. William Bahnfleth Dr. Jelena Srebric Moses Ling Michael Reilly Sr. AE Friends Faculty Advisor, Penn State Faculty Advisor, Energy Wall Mechanical Engineer, Cannon Design Mechanical Engineer, Cannon Design Electrical Engineer, Cannon Design Mechanical Instructor, Penn State Mechanical Instructor, Penn State Mechanical Instructor, Penn State Owner, Reilly Plumbing & Heating Nassau Community College Life Sciences Building Mechanical Option •Introduction •Depth 1: Decentralized Air System •Depth 2: Chiller Plant Design •Breadth 1: Daylighting •Conclusion •Acknowledgements •Questions Michael Reilly, Jr. Nassau Community College Life Sciences Building Mechanical Option Primary/Secondary Variable Primary Flow Cooling Tower Cooling Tower P-12 P-13 P-12 Condenser Condenser Evaporator Evaporator CH-1 P-15 P-14 CH-1 P-19 P-18 Bypass Low-Flow Bypass P-16 Life Sciences Building Loads P-17 Life Sciences Building Loads P-13 Chilled Beam Chilled Water Pumping Schematic Dedicated Outdoor Air Unit Schematic EA 11,210 CFM OA State 1 WB = 75.5 °F MCDB = 81.9 °F HR = 125.7 gr/lbm h = 39.1 Btu/lbm D E S I C C A N T DB = 69.1 °F HR = 71.2 gr/lbm h = 27.8 Btu/lbm DB = 75.0 °F HR = 71.2 gr/lbm h = 29.1 Btu/lbm State 6 State 2 DB = 70.9 °F HR = 80.2 gr/lbm h = 29.6 Btu/lbm State 2.1 DB = 72.9 °F HR = 80.2 gr/lbm h = 31.0 Btu/lbm C L G State 3 DB = 49.1 °F (saturated) HR = 51.6 gr/lbm h = 19.8 Btu/lbm H T G S E N S I B L E State 5 RA State 4 SA DB = 55.0 °F HR = 51.6 gr/lbm h = 19.7 Btu/lbm Dew Pt = 43.9 °F Architectural Breadth/ Daylight Shading Chiller Plant Location DOAS Pump Curve DOAS Unit Fan Curve