Process Costing Chapter 4 PowerPoint Authors: Susan Coomer Galbreath, Ph.D., CPA Charles W. Caldwell, D.B.A., CMA Jon A. Booker, Ph.D., CPA, CIA Cynthia J. Rooney, Ph.D., CPA Copyright © 2015 McGraw-Hill Education. All rights reserved. No reproduction or distribution without the prior written consent of McGraw-Hill Education. 4-2 Similarities Between Job-Order and Process Costing • Both systems assign material, labor, and overhead costs to products and they provide a mechanism for computing unit product costs. • Both systems use the same manufacturing accounts, including Manufacturing Overhead, Raw Materials, Work in Process, and Finished Goods. • The flow of costs through the manufacturing accounts is basically the same in both systems. 4-3 Differences Between Job-Order and Process Costing Process costing: 1. Is used when a single product is produced on a continuing basis or for a long period of time. Job-order costing is used when many different jobs having different production requirements are worked on each period. 2. Systems accumulate costs by department. Job-order costing systems accumulated costs by individual jobs. 3. Systems compute unit costs by department. Job-order costing systems compute unit costs by job on the job cost sheet. 4-4 Processing Departments Any unit in an organization where materials, labor, or overhead are added to the product. The activities performed in a processing department are performed uniformly on all units of production. Furthermore, the output of a processing department must be homogeneous. Products in a process costing environment typically flow in a sequence from one department to another. 4-5 The Flow of Materials, Labor, and Overhead Costs Direct Materials Direct Labor Manufacturing Overhead Work in Process Finished Goods Cost of Goods Sold 4-6 The Flow of Costs in a Job-Order Costing System Costs are traced and applied to individual jobs in a job-order cost system. Direct Materials Direct Labor Manufacturing Overhead Jobs Finished Goods Cost of Goods Sold 4-7 The Flow of Costs in a Processing Costing System Direct Materials Direct Labor Manufacturing Overhead Costs are traced and applied to departments in a process cost system. Processing Department Finished Goods Cost of Goods Sold 4-8 T-Account and Journal Entry Views of Process Cost Flows For purposes of this example, assume there are two processing departments – Departments A and B. We will use T-accounts and journal entries. 4-9 Process Cost Flows: The Flow of Raw Materials (in T-account form) Raw Materials •Direct Materials Work in Process Department A •Direct Materials Work in Process Department B •Direct Materials 4-10 Process Cost Flows: The Flow of Labor Costs (in T-account form) Salaries and Wages Payable •Direct Labor Work in Process Department A •Direct Materials •Direct Labor Work in Process Department B •Direct Materials •Direct Labor 4-11 Process Cost Flows: The Flow of Manufacturing Overhead Costs (in T-account form) Work in Process Department A Manufacturing Overhead •Actual Overhead •Overhead Applied to Work in Process •Direct Materials •Direct Labor •Applied Overhead Work in Process Department B •Direct Materials •Direct Labor •Applied Overhead 4-12 Process Cost Flows: Transfers from WIPDept. A to WIP-Dept. B (in T-account form) Work in Process Department A •Direct Transferred Materials to Dept. B •Direct Labor •Applied Overhead Department A Work in Process Department B •Direct Materials •Direct Labor •Applied Overhead •Transferred from Dept. A Department B 4-13 Process Cost Flows: Transfers from WIPDept. B to Finished Goods (in T-account form) Work in Process Department B •Direct •Cost of Materials Goods •Direct Manufactured Labor •Applied Overhead •Transferred from Dept. A Finished Goods •Cost of Goods Manufactured 4-14 Process Cost Flows: Transfers from Finished Goods to COGS (in T-account form) Work in Process Department B Finished Goods •Direct •Cost of •Cost of •Cost of Materials Goods Goods Goods •Direct Manufactured Manufactured Sold Labor •Applied Overhead •Transferred Cost of Goods Sold from Dept. A •Cost of Goods Sold 4-15 Equivalent Units of Production Equivalent units are the product of the number of partially completed units and the percentage completion of those units. These partially completed units complicate the determination of a department’s output for a given period and the unit cost that should be assigned to that output. 4-16 Equivalent Units – The Basic Idea Two half completed products are equivalent to one complete product. + = 1 So, 10,000 units 70% complete are equivalent to 7,000 complete units. 4-17 Treatment of Direct Labor Dollar Amount Direct Materials Manufacturing Overhead Direct Labor Type of Product Cost Direct labor costs may be small in comparison to other product costs in process cost systems. 4-18 Treatment of Direct Labor Dollar Amount Direct Materials Conversion Direct Labor Direct Labor Type of Product Cost Manufacturing Overhead Direct labor and manufacturing overhead may be combined into one classification of product cost called conversion costs. 4-19 Compute and Apply Costs The formula for computing the cost per equivalent unit is: Cost per equivalent = unit Cost of beginning Work in Process + Cost added during Inventory the period Equivalent units of production 4-20 Operation Costing Operation cost is a hybrid of job-order and process costing because it possesses attributes of both approaches. Operation costing is commonly used when batches of many different products pass through the same processing department. 4-21 End of Chapter 4