Fabrication and Testing of a Strain-Based Carbon Nanotube Magnetometer Structure Jon A. Brame, Johnathan Goodsell, Stephanie A. Getty¹, Y. Zheng¹ And David A. Allred Brigham Young University ¹NASA GSFC Code 541 Began as an NASA ESMD Student-Faculty Program 2 August 2007 Jon Brame Overview 1. Project Motivation and Goal 2. Fabrication Process 3. Outcomes 2 August 2007 Jon Brame CNT Properties • Change in Conductivity with Strain – Tombler, et al (Nature, 2000) – Single tube 2 August 2007 Jon Brame CNT Properties • Change in Conductivity with Strain – Tombler, et al (Nature, 2000) – Single tube 2 August 2007 Jon Brame Motivation • Space Magnetometry – Spacecraft Orientation – Magnetic Field Studies • Planetary Exploration – Astronaut/Rover Orientation – Planetary Geology 2 August 2007 Jon Brame Device Operation 2 August 2007 Jon Brame Gold Si02 Needle Si 2 August 2007 Jon Brame Prototype 2 August 2007 Jon Brame Process: Catalyst • Indirect Iron Catalyst Deposition 2 August 2007 Jon Brame Vacuum Chamber for Thin Film Deposition Process: SWCNT Growth • Chemical Vapor Deposition (CVD) SWCNT Growth CVD Growth Furnace 2 August 2007 Diagram of CVD Growth Process Jon Brame SEM Image of SWCNT Mat Process – Electrical Contact • Gold Contact Pads – Detector Development Lab (DDL) – E-Beam Lithography – Deposition: Chrome(100Å)Gold(1000Å) – Lift-off 2 August 2007 Jon Brame Process – Iron Needle • Iron Needle – Device Alignment – E-Beam Lithography pattern – Deposition: Chrome-IronChrome – Lift-off 2 August 2007 Jon Brame Diagram of SWCNT network, contact pads and iron needle Process – Trench • Lithography (manual) • Etching – Buffered Oxide Etch – KOH Diagram of completed device Au SWCNTs Trench Au 2 August 2007 Jon Brame Remnant needle Results • Completed Magnetometer Prototype 2 August 2007 Jon Brame Successfully etched trench with SWCNT spanning gap between gold electrodes Results • Magnetic Field Measurement Testing 2 August 2007 Jon Brame Micrograph of Test Structure 2 August 2007 Jon Brame 2 August 2007 Jon Brame alignment mark SWCNT mat Gold pad Iron needle “Rolled-up” SWCNT mat 2 August 2007 Trench Jon Brame Device resistance as 500 seconds into thedecreases experiment Experimental Results magnetic field isdown increased, the field is ramped (b) Device Current (nA) 5650 a 5600 b 5550 5500 5450 5400 • Note: At someBehavior point contact with one of the pads becomes during a & b are the intermittent leading to the opposite what was noisy signalof during time period c expected to happen. 0 200 400 600 c 800 1000 Time in seconds (Magnet Current Ramping Up) 2 August 2007 Jon Brame CONCLUSIONS 1. A fabrication process for magnetometer test structures has been demonstrated. 2. An array of prototype magnetometer test structures has been successfully fabricated. 3. The test structures consist of a high aspect-ratio iron needle suspended above a trench by a mat of SWCNT. Gold pads electrically contact the SWCNT mat. This fabrication process is now available and being used in various field sensing applications. 4. Initial magnetic testing indicates that there is some correlation between magnetic field and measured resistance in the device. 5. Further device fabrication and testing is necessary to establish the extent of this relationship. 2 August 2007 Jon Brame The design for the next iteration of gold-pad geometry features three separate sets of pads (labeled a, b & c) to contact specific sections of nanotubes. In this figure the black Xs represents the nanotube mat and the horizontal line is the needle. Dividing the pads into three sets makes it possible to uses the outer set of pads (labeled a & c) to measure the strain across the outer portions of the nanotubes. 2 August 2007 Jon Brame Acknowledgements Bryan Hicks, Rachel Bis, Melissa Harrison • Branch 541: Dewey Dove, D. Stewart Bruno Munoz, Carl Taylor, Len Wang, D. Rowland • BYU: Prof. Richard Vanfleet, Dr. Jeffrey Farrer, Prof. Robert Davis, David Hutchinson • Other: Lynda Goodsell, Bill Heaps • Division 540; Dick Fahey; Joshua Halpern; ESMD; Rocky Mountain Space Grant Consortium Jon Brame 2 August 2007 We gratefully acknowledge financial support from NASA GSFC Director’s Discretionary Fund, the NASA Internal Research and Development Fund , the Rocky Mountain Space Grant Consortium , and the Student/Faculty Internship Program for the summers of 2006 and 2007 which provided support for J. A. Brame, J. E. Goodsell, & D. D. Allred 2 August 2007 Jon Brame Outcome: BYU Collaboration 2 August 2007 Jon Brame