n14_springs page 1 of 3 1) compression spring squared and ground ends d = 0.105 in OD = 0.755 in Lf = 2.25 in Nt = 11.75 OK preferred wire size Table 14-2 Norton assume A228 music wire Na = Nt – 2 = 9.75 Fig. 14-9 Norton D = OD – d = 0.650 in C = D / d = 6.1905 Eq. 14-5 G = 11.7 x 106 psi Table A-1 Norton 4 11.7 x10 6 lbf d4 G 0.105 in = 66.39 lbf/in k= 8 D 3 N a 8 0.650 in 3 9.75 in 2 Sut = A db = 266.3 ksi A = 184649 psi Sys = 0.45 Sut = 119.8 ksi static KS 1 b = -0.1625 Eq. 14.3 and Table 14-4 Norton Table 14-8 Norton 0.5 = 1.0808 C MAX K s 8FD S ys d3 3 119.8x10 3 lbf 0.105 in = 77.55 lbf Fy < 8 K s D 81.08080.650 in in 2 d 3 S ys Ls = d Nt = 1.234 in shut length (fully compressed) ys = Lf – Ls = 1.016 in Fs = k ys = 67.45 lbf < Fy = 0.28 lbm/in3 Eq. 14.7 Norton will not yield at shut length Table A-1 Norton w = d 2 / 4 D N t = 0.058 lbf Eq 14.8b Norton n14_springs page 2 of 3 2) torsion spring garage door opener rotating shaft crosses full width of door and has drums on each end three bearings for shaft – left, center, right steel cables connected to bottom of door (one on each side) are wound by drums to lift door two torsion springs – one RH and one LH springs fixed to front wall of garage above door at center springs connected to rotating shaft by clamps with two set screws at rotating end right torsion spring clamp with set screws center bearing and spring mounts d = 0.242 in OD = 2.484 in Na = 143 not a preferred wire size Table 14-2 Norton 7 turns of preload when door closed assume A229 oil tempered wire D = OD – d = 2.242 in C = D / d = 9.2645 E = 30 x 106 psi kT = Eq. 14-5 Table A-1 Norton 30x10 6 lbf 0.242 in 4 d4 E = 29.7 in.lbf/rev 10.8 D N a 10.8 2.242 in 143 in 2 Eq. 14.29 Norton = 7 rev M k T = 207.9 in.lbf = 17.32 ft.lbf rDRUM = 2 in radius of drum for cable to lift door each turn of drum lifts door 2 rDRUM = 12.57 in FCABLE = M / rDRUM = 104.0 lbf force in cable to lift door (one cable on each side of door) n14_springs static at inside of coil i max K bi 4C 2 C 1 = 1.0875 K bi 4CC 1 32 M = 162.5 ksi d3 Sut = A db = 190.4 ksi Sy = 0.85 Sut = 161.8 ksi N FS S y / i max = 0.9957 page 3 of 3 Eq. 14.32a Norton Eq. 14.33a Norton A = 146780 psi b = -0.1833 Table 14-15 Norton Eq. 14.3 and Table 14-4 Norton