Motor Designs A, B, C, D ECE 441 1 Cross-Sections of NEMA Motors ECE 441 2 Induction Motor Applications • Design B – Broadest field of applications – Centrifugal pumps, fans, blowers, machine tools • Design A – Same characteristics as Design B, but with higher breakdown torque – Higher starting current limits applications ECE 441 3 Induction Motor Applications continued • Design C – Higher locked-rotor torque but lower breakdown torque than Design B – Use to drive plunger pumps, vibrating screens, and compressors • Design D – Very high locked-rotor torque and high slip – Used for high-inertia loads such as elevators and hoists ECE 441 4 Induction Motor Applications continued • Design E – High-efficiency – Drive loads similar to Design B, but with lower locked-rotor, breakdown, and pull-up torque ECE 441 5 NEMA Tables • Tables 5.1 – 5.7 give values of lockedrotor torque, breakdown torque, and pullup torque for specific horsepower, frequency, and synchronous speed ratings. ECE 441 6 Example 5.1 • Determine the values of locked-rotor torque, breakdown torque, and pull-up torque that can be expected from a 3phase, 10-hp, 460-V, six-pole, NEMA design C motor whose rated speed is 1150 r/m. ECE 441 7 Solution 120 f (120)(60) ns 1200r / min P 6 Tn hp 5252 T (1150) 10 5252 Trated 45.67lb ft ECE 441 8 Locked-Rotor Torque • From Table 5.1, page 171 of the text, the minimum locked-rotor torque of a 10-hp design C motor with a synchronous speed of 1200 r/min should be 225% of full-load torque. Tlocked rotor (2.25)(45.67) 102.8lb ft ECE 441 9 Breakdown Torque • From Table 5-3 Tbreakdown (1.90)( 45.67) 86.8lb ft ECE 441 10 Pull-up Torque • From Table 5.6, Tpullup (1.65)( 45.67) 75.4lb ft ECE 441 11 Motor Performance as a function of Machine Parameters, Slip, and Stator Voltage • Use the “complete” equivalent circuit model, including both the rotor and stator. ECE 441 12 Equivalent Circuit for an Induction Motor with the rotor and stator as separate circuits ECE 441 13 Equivalent Circuit for an Induction Motor with all parameters referenced to the stator ECE 441 14 R2 a 2 Rr X 2 a 2 X BR Ir a E2 Es aEBR I2 a Ns Nr R fe coreloss / phase X M magnetizing / phase ECE 441 15 I 0 exciting current per phase Rr actual rotor resis tan ce per phase I fe core loss component of exciting current I M magetizing component of exciting current X BR actual blocked rotor reac tan ce per phase I r actual rotor current per phase V actual voltage per phase applied to the stator I1 actual stator current per phase ECE 441 16 Power, Torque, Speed, Losses, and Efficiency Z2 Z0 I1 R fe jX M Z2 Z0 ZP Z2 Z0 V Z in Z in Z1 Z P E I1 Z P E I2 Z2 R2 jX 2 s R fe jX M ECE 441 17 Pscl 3 I12 R1 Prcl 3 I 22 R2 1 1 s Pgap Prcl Pmech Prcl s s Pmech Pf , w Pstray Pshaft hp 746 ECE 441 18 21.12 I r2 Rr TD sns Pcore 21.12 I 22 R2 TD sns ECE 441 3E22 R fe 19 Approximate Equivalent Circuit for an Induction Motor Move the magnetizing branch to the left of resistor R1. ECE 441 20 Shaping the Torque-speed curve 21.12I R T lb ft sn 2 r r D s I 2 V R R jX jX s V 2 1 I 1 (R R ) (X X ) s 2 2 2 2 1 T D 1 21.12V 1 T V D R s 2 2 2 (R R ) (X X ) n s 2 ECE 441 2 2 2 2 1 2 21 s Slip at Which Maximum Torque Occurs Take the derivative of the expression for the developed torque Solve for the value of slip that makes the derivative equal to zero. s R R (X X ) 2 T D max 2 1 1 2 2 Slip is directly proportional to the rotor resistance. ECE 441 22 Slip at Which Maximum Torque Occurs • Applications which require a very high starting torque are designed with enough resistance so that the maximum torque occurs at blocked rotor (s = 1). s R 1 R (X X ) 2 T D max 2 1 2 1 ECE 441 2 23 Slip at Which Maximum Torque Occurs s R 1 R (X X ) 2 T D max 2 1 R 2 1 2 R (X X ) 2 2,s 1 1 1 ECE 441 2 2 24 Maximum Torque R 21.12V s T (R R ) (X X ) n s 2 2 D 2 2 1 1 R R (X X ) s 2 2 1 1 2 2 s at maximum torque 2 2 21.12V 2n R (X X ) R 2 T D ,max 2 s 1 2 1 2 1 Independent ofECERotor Resistance! 441 25