Thermal Considerations and Heat Sink Information

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Thermal Equivalent Circuit for a Transistor
ECE 442
1
Case Temperature
Heat Sink Temperature
Junction Temperature
Ambient Temperature
ECE 442
2
Thermal Resistance
from Junction to Case
Total Average Power Loss
Thermal Resistance
from Case to Heat Sink
Thermal Resistance from
Heat Sink to Ambient
ECE 442
3
T T P R
JC
T T P R
CS
T T P R
SA
C
S
A
J
C
S
T
T
T
T  T  P (R  R  R )
J
A
T
JC
ECE 442
CS
SA
4
Motorola MS-10 Heat Sink
ECE 442
5
Performance Under Forced Air Flow
ECE 442
6
Thermal Characteristic in Free Air
ECE 442
7
Top View of MS-10 Heat Sink
ECE 442
8
Hole Pattern for a TO-3 Case
ECE 442
9
Mica Insulator
ECE 442
10
Thermal Resistances for Mica Insulators
ECE 442
11
ECE 442
12
Clip-On Heat Sinks
ECE 442
13
Thermal Performance
ECE 442
14
Thermal Resistance for Clip-On
ECE 442
15
Bond-On Extrusions for DIP Packages
ECE 442
16
Thermal Performance
ECE 442
17
Thermal Resistances for Bond-On
ECE 442
18
Example
•
•
•
•
•
TO-220 case style dissipating 5 watts
RJC = 3.0 C / Watt (from device spec)
TJmax = 150 C
TAmax = 50 C
Find the proper heat sink to keep the
junction temperature from exceeding
150C in natural convection.
ECE 442
19
T T
P 
R R R
T T
R 
 (R  R )
P
J
A
D
JC
CS
J
SA
A
SA
JC
CS
D
Need to determine a value for RCS – depends
on the mounting technique.
If the device is mounted without an insulator,
but only with Thermalcote, (silicone grease),
check page 57, Figure 9 for TO -220 case style.
ECE 442
20
Use Thermalcote
RCS = 1 C/W
ECE 442
21
No Insulator
T T
R 
 (R  R )
P
(150  50)C
C
R 
 (3  1)
5W
W
C
R  16
W
J
A
SA
JC
CS
D
SA
SA
ECE 442
22
Thermalloy P/N 6030
Temperature rise above ambient@ 5 Watts Power Dissipation = 66 C
ECE 442
23
Thermal Resistance RSA
66C
C
R 
 13.2
5W
W
SA
As long as RSA is less than 16 C/W, the
requirement is met.
ECE 442
24
Thermalloy P/N 6030
ECE 442
25
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