Thermal Equivalent Circuit for a Transistor ECE 442 1 Case Temperature Heat Sink Temperature Junction Temperature Ambient Temperature ECE 442 2 Thermal Resistance from Junction to Case Total Average Power Loss Thermal Resistance from Case to Heat Sink Thermal Resistance from Heat Sink to Ambient ECE 442 3 T T P R JC T T P R CS T T P R SA C S A J C S T T T T T P (R R R ) J A T JC ECE 442 CS SA 4 Motorola MS-10 Heat Sink ECE 442 5 Performance Under Forced Air Flow ECE 442 6 Thermal Characteristic in Free Air ECE 442 7 Top View of MS-10 Heat Sink ECE 442 8 Hole Pattern for a TO-3 Case ECE 442 9 Mica Insulator ECE 442 10 Thermal Resistances for Mica Insulators ECE 442 11 ECE 442 12 Clip-On Heat Sinks ECE 442 13 Thermal Performance ECE 442 14 Thermal Resistance for Clip-On ECE 442 15 Bond-On Extrusions for DIP Packages ECE 442 16 Thermal Performance ECE 442 17 Thermal Resistances for Bond-On ECE 442 18 Example • • • • • TO-220 case style dissipating 5 watts RJC = 3.0 C / Watt (from device spec) TJmax = 150 C TAmax = 50 C Find the proper heat sink to keep the junction temperature from exceeding 150C in natural convection. ECE 442 19 T T P R R R T T R (R R ) P J A D JC CS J SA A SA JC CS D Need to determine a value for RCS – depends on the mounting technique. If the device is mounted without an insulator, but only with Thermalcote, (silicone grease), check page 57, Figure 9 for TO -220 case style. ECE 442 20 Use Thermalcote RCS = 1 C/W ECE 442 21 No Insulator T T R (R R ) P (150 50)C C R (3 1) 5W W C R 16 W J A SA JC CS D SA SA ECE 442 22 Thermalloy P/N 6030 Temperature rise above ambient@ 5 Watts Power Dissipation = 66 C ECE 442 23 Thermal Resistance RSA 66C C R 13.2 5W W SA As long as RSA is less than 16 C/W, the requirement is met. ECE 442 24 Thermalloy P/N 6030 ECE 442 25