Operation Analysis 3 • Productivity • Resource Management Unit objectives • Gain a frame of reference about productivity conundrums, develop a point of view and be able to discuss this with others. • Consider how services measurements might be developed to be useful. • Think about the “new economy” and these questions: – Why do services resist productivity gains? – Is services productivity an oxymoron? – What are some relationships between innovation and productivity? 2 Version 1.0 The paradox • What is productivity anyway? – Measure of economic efficiency – Advances are a big source of increased potential income • Baumol’s disease and productivity in Services – “it still takes four musicians to play a string quartet”. – As consumption shifts more and more toward services • If productivity growth in services is inherently sluggish, economic growth must inevitably slow. • BUT productivity in Services is up! Version 1.0 3 Economics • Global services based economies – Increasing ever faster • Measuring services is a problem – Data biases – Inaccuracies – Challenges • New economy requires new economics? 4 Version 1.0 Productivity Labor productivity = (Output / Labor input*) *Where labor input = people or hours Multi-factor productivity = (Output / Labor input**) **Where labor input = expanded to include multiple forms 5 Version 1.0 Measuring services is a challenge • • • • History Productivity Quality Innovation • New approach – Although productivity measurement should be part of services measurement, it should not be the major focus – Proposed: create a holistic multiple indicator/multiple stakeholder approach to services measurement Version 1.0 6 Many factors must combine to create a viable services measurement model Classification of Services Business Measurement Models (Dean’s work) Potential Services Indicators Stakeholder Perspectives Define Services Measures Develop Services Measurement Models Anatomy of a Measure Version 1.0 Test, challenge, improve Validate Models 7 Anatomy of a measure • • • • • • • • Version 1.0 What is measured Purpose of the measure Validity Reliability Instrumentation Precision Role relations to measure Time periods 8 Measurement of services Revenue Output •Service outcomes •Availability •Quality •Value •Variability •Accessibility Value •Price •Flexibility •Competitiveness •Experience •Prestige •Satisfaction •Adaptability •Innovation •Focus •Interchangeability Input Labor + Capital Capability Capacity Cost Cohesiveness Complexity Correction Efficiency Optimization Risk ~ = = Productivity Process Resource levels Risk Social capital Variability Waste Employees Total Cost 9 Version 1.0 The role of measurement in services sciences • Measurements will – Help define the new discipline – Identify innovations in Services Science • Validity of a measure – Right purpose? – Affected by other factors? – Affected by the quality of the service? – Effect on profit? 10 Version 1.0 Innovation and productivity • Technology key to eliminate repetitive work – Free people up to be creative • What can we learn from manufacturing? – Are there well known frameworks we can use to increase productivity in services? 11 Version 1.0 Engineering model versus interpretive model for enhancing productivity • Engineering model – Product design comes before process design – Process predictable, repeatable • For services, sometimes the engineering model works but has limitations. – Human judgment required • Interpretive model – Skills in understanding customer wants and needs – Process continuously adaptive Version 1.0 12 The two models have different implications for performance improvement Engineering model Interpretive model Design comes before process Product and process intertwined, Product design emerges from the process, not specified in advance Workers execute tasks Workers interpret needs and execute tasks Improvements come from changes to design or process Improvements follow from improving worker’s ability to elicit and interpret, respond to the situation to select work practices from repertoire or learn or invent new services 13 Version 1.0 Devolving • Stuck at the top? • To reach next peak requires – Going down! • Change perspective • Not a natural human inclination 14 Version 1.0 Move away from studying manufacturing • Another point of view – Service associated with goods – Knowledge • Study services innovation 15 Version 1.0 Phases of a company’s view toward its people High Employee Pro-activeness Individualized Experience to customers Low Encouragement (respect) Employment (security) Low Empowerment (responsibility) “Innovention” (personal fulfillment) Employable (independence) Individual Creativity Employee motivation To apply own creativity and ingenuity To invent solutions to problems High 16 Version 1.0 Work Measurement • Objective: determine the time for an average, trained person to perform a task for 8-hour day under usual working conditions and working at a normal pace “Standard Time” or “Normal Time” • Bottom-up approach: adjust standard time according to operator pace, allow “deviation” (almost always) • Top-down approach: fixed standard time • Normal Pace • Actual Time: observed time perform a task • Allowance: (+/-) time for delay, personal needs, fatigue, etc 17 Work Measurement (cont.) • Direct Time Study – Total actual time = 1+1.5+1+1.5+1 =6 – Performance rating = 90% Subject Hours (10% slower) English 1 – Normal time = (6 hrs)*(.9) = 5.4 hrs Calculus 1.5 – Allowance = 12.5% Intro to IE 1 Physics 1.5 (reduced 3 hours sleeping time) Psychology 1 – Standard time = (5.4 hrs)*(1.125) = 6.075 hrs 18 Work Measurement (cont.) • Time Study Standard Data: normal times from direct time study of similar operation earlier • Predetermined Times: – Time values are assigned to the sub-task/element – Total time = Telement / subtask • Predetermined Time Standard Data: – Time values are assigned to the element which its value is from the “time study standard data” 19 Productivity Measurement Basics • A ratio of organizational outputs & inputs • Static Measurement: no base year comparison. Direct ratio • Dynamic measures: Dynamic Productivity Index = Productivity this year Productivity base year 20 Physiological Aspects of Human Activities Money talks Bored if nothing to do Monotone job Ask then they will give it Positive response: clear objective, job description, fair treatment, consistent, and with respect 21 Introduction to IE, Spr2008/KGA/GaTech ©KGA. All Rights Reserved Machine versus Human Being Performance Characteristic “Typical” Machine Tool “Typical” Human Being Range of operation Mostly perform one basic operation but some may perform more Extremely broad range Work-piece size Ranged from microscopicsized to extremely large size Cannot perform operations on extremely small or large size Operation speed Can be very fast Quite slow Tolerance Capabilities Up to 0.001 inch Very poor at accuracy and repeatability Energy Consumption Very efficient No stable consumption level Maintenance requirement Need regular maintenance Need minor “maintenance” frequently, i.e. basic needs. Major overhauls are performed continuously Response to unexpected occurrences Very limited capability Extremely resourceful and creative Introduction to IE, Spr2008/KGA/GaTech ©KGA. All Rights Reserved 22